Factory Wholesale High Quality 7.5kw/11kw/15kw/22kw 8/10/13/16bar Midium Pressure Pm VSD Screw Air Compressor for Industrial Laser Cutting with CE, OEM Provided
Product Description
Brief Introduction of screw air compressor:
Air end
Germany Technology. 30 Years Designed Lifetime
MotorEfficiency Class
Ultraefficient/IE3/IE5 as per your required
Motor Protection Class
IP23/IP54/IP55 or as per your required(100% rare earth permanent magnet motor)
Inverter
Chinese No. 1 Inverter Can Save 30% Energy
Warranty
5 Years for The Air End, and 2 Years for The Whole
Voltage
380V/3PH/50HZ/60HZ, 220V/3PH/50HZ/60HZ, 400V/3PH/50HZ/60HZ, 440V/3PH/50HZ/60HZ, 415V/3PH/50HZ/60HZ, 230V/3PH/50HZ/60HZ, 220V/1PH/60HZ/ dual voltage is also ok
Delivery time
7-15 days
Certificate
CE/SGS/ISO9001/ASME
After-sales service
we have our professional after-sales technician to instruct the installation of the whole screw air compressor
Product Parameters
Model
Air Flow (m³/min)
Motor Power
Noise
Lubricant oil
Outlet Calibre
Dimension
Weight
7bar
8bar
10bar
13bar
16bar
kw
dB
L
inch
W*D*H (mm)
kg
YC-10A
1.2
1.1
0.95
0.8
0.6
7.5
65±2
5
G3/4”
1600*640*1405
300
YC-15A
1.65
1.50
1.3
1.1
0.8
11
68±2
10
G3/4”
1850*750*1640
380
YC-20A
2.5
2.3
2.1
1.9
1.1
15
68±2
10
G3/4”
1850*750*1640
420
YC-25A
3.2
3.0
2.7
2.4
1.8
18.5
68±2
16
G1”
1850*850*1780
460
YC-30A
3.8
3.6
3.2
2.7
2.1
22
68±2
16
G1”
1850*850*1780
500
Remarks:
1. “A” represents air cooling, and “W” represents water cooling;
2. working ambinent temperature: -5ºC~45ºC;
3. exhausting air temperature: air cooling ≤ working ambinent temperature +10ºC; water cooling ≤ working ambinent temperature +40ºC;
Brief introduction of factory: 1. We have been engaged in r & D, production and sales of air compressors for 23 years; 2. Our air compressor products through CE,SGS,ISO certification, with more than 20 invention patents; 3. Our products are exported to 132 countries and regions around the world; 4. Our air compressor provides a 2-year warranty. If you have specific parameters and requirements for our Rotary Screw Type Air Compressor, customization is available
Gold customers
Our after-sales service
1. After-sale Service • Any questions or requests before, during or after sales, we would like to help you any time and will find you the best solution in 24 hours. • Warranty: 2 years for the whole machine 5 years for air end , and spare parts will be provided with best price. • Over board engineer service is available.
2. Special Customized Service 1) Full OEM • Quantity: at least 5 pcs • In this plan, we will do all the changes (Color, name plate and logo) as your need, and will not charge extra fee. 2) Half OEM • Quantity: no limit • Under this program, we can make the necessary alteration (name plate and logo) but we will charge some extra fee for the name plate, as the name plate factory has the MOQ. 3) Logo OEM • Quantity: no limit • Only the logo will be changed to yours, and no extra fee will be charged.
/* May 10, 2571 16:49:51 */!function(){function d(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
What are the energy-saving technologies available for air compressors?
There are several energy-saving technologies available for air compressors that help improve their efficiency and reduce energy consumption. These technologies aim to optimize the operation of air compressors and minimize energy losses. Here are some common energy-saving technologies used:
1. Variable Speed Drive (VSD) Compressors:
VSD compressors are designed to adjust the motor speed according to the compressed air demand. By varying the motor speed, these compressors can match the output to the actual air requirement, resulting in energy savings. VSD compressors are particularly effective in applications with varying air demands, as they can operate at lower speeds during periods of lower demand, reducing energy consumption.
2. Energy-Efficient Motors:
The use of energy-efficient motors in air compressors can contribute to energy savings. High-efficiency motors, such as those with premium efficiency ratings, are designed to minimize energy losses and operate more efficiently than standard motors. By using energy-efficient motors, air compressors can reduce energy consumption and achieve higher overall system efficiency.
3. Heat Recovery Systems:
Air compressors generate a significant amount of heat during operation. Heat recovery systems capture and utilize this wasted heat for other purposes, such as space heating, water heating, or preheating process air or water. By recovering and utilizing the heat, air compressors can provide additional energy savings and improve overall system efficiency.
4. Air Receiver Tanks:
Air receiver tanks are used to store compressed air and provide a buffer during periods of fluctuating demand. By using appropriately sized air receiver tanks, the compressed air system can operate more efficiently. The tanks help reduce the number of starts and stops of the air compressor, allowing it to run at full load for longer periods, which is more energy-efficient than frequent cycling.
5. System Control and Automation:
Implementing advanced control and automation systems can optimize the operation of air compressors. These systems monitor and adjust the compressed air system based on demand, ensuring that only the required amount of air is produced. By maintaining optimal system pressure, minimizing leaks, and reducing unnecessary air production, control and automation systems help achieve energy savings.
6. Leak Detection and Repair:
Air leaks in compressed air systems can lead to significant energy losses. Regular leak detection and repair programs help identify and fix air leaks promptly. By minimizing air leakage, the demand on the air compressor is reduced, resulting in energy savings. Utilizing ultrasonic leak detection devices can help locate and repair leaks more efficiently.
7. System Optimization and Maintenance:
Proper system optimization and routine maintenance are essential for energy savings in air compressors. This includes regular cleaning and replacement of air filters, optimizing air pressure settings, ensuring proper lubrication, and conducting preventive maintenance to keep the system running at peak efficiency.
By implementing these energy-saving technologies and practices, air compressor systems can achieve significant energy efficiency improvements, reduce operational costs, and minimize environmental impact.
What is the energy efficiency of modern air compressors?
The energy efficiency of modern air compressors has significantly improved due to advancements in technology and design. Here’s an in-depth look at the energy efficiency features and factors that contribute to the efficiency of modern air compressors:
Variable Speed Drive (VSD) Technology:
Many modern air compressors utilize Variable Speed Drive (VSD) technology, also known as Variable Frequency Drive (VFD). This technology allows the compressor motor to adjust its speed according to the compressed air demand. By matching the motor speed to the required airflow, VSD compressors can avoid excessive energy consumption during periods of low demand, resulting in significant energy savings compared to fixed-speed compressors.
Air Leakage Reduction:
Air leakage is a common issue in compressed air systems and can lead to substantial energy waste. Modern air compressors often feature improved sealing and advanced control systems to minimize air leaks. By reducing air leakage, the compressor can maintain optimal pressure levels more efficiently, resulting in energy savings.
Efficient Motor Design:
The motor of an air compressor plays a crucial role in its energy efficiency. Modern compressors incorporate high-efficiency electric motors that meet or exceed established energy efficiency standards. These motors are designed to minimize energy losses and operate more efficiently, reducing overall power consumption.
Optimized Control Systems:
Advanced control systems are integrated into modern air compressors to optimize their performance and energy consumption. These control systems monitor various parameters, such as air pressure, temperature, and airflow, and adjust compressor operation accordingly. By precisely controlling the compressor’s output to match the demand, these systems ensure efficient and energy-saving operation.
Air Storage and Distribution:
Efficient air storage and distribution systems are essential for minimizing energy losses in compressed air systems. Modern air compressors often include properly sized and insulated air storage tanks and well-designed piping systems that reduce pressure drops and minimize heat transfer. These measures help to maintain a consistent and efficient supply of compressed air throughout the system, reducing energy waste.
Energy Management and Monitoring:
Some modern air compressors feature energy management and monitoring systems that provide real-time data on energy consumption and performance. These systems allow operators to identify energy inefficiencies, optimize compressor settings, and implement energy-saving practices.
It’s important to note that the energy efficiency of an air compressor also depends on factors such as the specific model, size, and application. Manufacturers often provide energy efficiency ratings or specifications for their compressors, which can help in comparing different models and selecting the most efficient option for a particular application.
Overall, modern air compressors incorporate various energy-saving technologies and design elements to enhance their efficiency. Investing in an energy-efficient air compressor not only reduces operational costs but also contributes to sustainability efforts by minimizing energy consumption and reducing carbon emissions.
What are the key components of an air compressor system?
An air compressor system consists of several key components that work together to generate and deliver compressed air. Here are the essential components:
1. Compressor Pump: The compressor pump is the heart of the air compressor system. It draws in ambient air and compresses it to a higher pressure. The pump can be reciprocating (piston-driven) or rotary (screw, vane, or scroll-driven) based on the compressor type.
2. Electric Motor or Engine: The electric motor or engine is responsible for driving the compressor pump. It provides the power necessary to operate the pump and compress the air. The motor or engine’s size and power rating depend on the compressor’s capacity and intended application.
3. Air Intake: The air intake is the opening or inlet through which ambient air enters the compressor system. It is equipped with filters to remove dust, debris, and contaminants from the incoming air, ensuring clean air supply and protecting the compressor components.
4. Compression Chamber: The compression chamber is where the actual compression of air takes place. In reciprocating compressors, it consists of cylinders, pistons, valves, and connecting rods. In rotary compressors, it comprises intermeshing screws, vanes, or scrolls that compress the air as they rotate.
5. Receiver Tank: The receiver tank, also known as an air tank, is a storage vessel that holds the compressed air. It acts as a buffer, allowing for a steady supply of compressed air during peak demand periods and reducing pressure fluctuations. The tank also helps separate moisture from the compressed air, allowing it to condense and be drained out.
6. Pressure Relief Valve: The pressure relief valve is a safety device that protects the compressor system from over-pressurization. It automatically releases excess pressure if it exceeds a predetermined limit, preventing damage to the system and ensuring safe operation.
7. Pressure Switch: The pressure switch is an electrical component that controls the operation of the compressor motor. It monitors the pressure in the system and automatically starts or stops the motor based on pre-set pressure levels. This helps maintain the desired pressure range in the receiver tank.
8. Regulator: The regulator is a device used to control and adjust the output pressure of the compressed air. It allows users to set the desired pressure level for specific applications, ensuring a consistent and safe supply of compressed air.
9. Air Outlet and Distribution System: The air outlet is the point where the compressed air is delivered from the compressor system. It is connected to a distribution system comprising pipes, hoses, fittings, and valves that carry the compressed air to the desired application points or tools.
10. Filters, Dryers, and Lubricators: Depending on the application and air quality requirements, additional components such as filters, dryers, and lubricators may be included in the system. Filters remove contaminants, dryers remove moisture from the compressed air, and lubricators provide lubrication to pneumatic tools and equipment.
These are the key components of an air compressor system. Each component plays a crucial role in the generation, storage, and delivery of compressed air for various industrial, commercial, and personal applications.
TR30A/WL 6.7Mpa 4Bar 6.7m3/min 30KW screw type energy-saving low pressure oil free air compressor
Specifications
Model
Maximum working Pressure
FAD
Motor Power
Noise
Pipe diameters of cooling water in and out
Quantity of
Quantity of lubricating water
Dimension
Weight
Air outlet
cooling water
Inlet water
L*W*H
32ºC
Mpa
M3/min
KW/HP
DB
T/H
L
mm
KG
TR30A/WL
0.4
6.7
30/40
66
1 1/2″
7
50
1650*1180*1505(A) 15.4) optimized design, large rotor, low rotary speed (within 3000r/min), without the gearbox.
direct connection drive, it has a lower rotary speed and longer life compared with dry oil-free screw air compressor(10000r/min-20000r/min).
12. Automatic Cleaning System
The function of automatic water exchange and automatic system cleaning can be realized, and the interior of the compressor is more clean and sanitary.
Introduction
Company Information
Package Delivery
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/* May 10, 2571 16:49:51 */!function(){function d(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
How are air compressors utilized in pharmaceutical manufacturing?
Air compressors play a crucial role in pharmaceutical manufacturing, where they are utilized for various critical applications. The pharmaceutical industry requires a reliable source of clean and compressed air to ensure the safety, efficiency, and quality of its processes. Here’s an overview of how air compressors are utilized in pharmaceutical manufacturing:
1. Manufacturing Processes:
Air compressors are used in numerous manufacturing processes within the pharmaceutical industry. Compressed air is employed for tasks such as mixing and blending of ingredients, granulation, tablet compression, coating, and encapsulation of pharmaceutical products. The controlled delivery of compressed air facilitates precise and consistent manufacturing processes, ensuring the production of high-quality pharmaceuticals.
2. Instrumentation and Control Systems:
Pharmaceutical manufacturing facilities rely on compressed air for powering instrumentation and control systems. Compressed air is used to operate pneumatic valves, actuators, and control devices that regulate the flow of fluids, control temperature and pressure, and automate various processes. The clean and dry nature of compressed air makes it ideal for maintaining the integrity and accuracy of these critical control mechanisms.
3. Packaging and Filling:
Air compressors are employed in pharmaceutical packaging and filling processes. Compressed air is used to power machinery and equipment for bottle cleaning, labeling, capping, and sealing of pharmaceutical products. Compressed air provides the necessary force and precision for efficient and reliable packaging, ensuring product safety and compliance.
4. Cleanroom Environments:
Pharmaceutical manufacturing often takes place in controlled cleanroom environments to prevent contamination and maintain product quality. Air compressors are used to supply clean and filtered compressed air to these cleanrooms, ensuring a controlled and sterile environment for the production of pharmaceuticals. Compressed air is also utilized in cleanroom air showers and air curtains for personnel and material decontamination.
5. Laboratory Applications:
In pharmaceutical laboratories, air compressors are utilized for various applications. Compressed air is used in laboratory instruments, such as gas chromatographs, mass spectrometers, and other analytical equipment. It is also employed in clean air cabinets, fume hoods, and laminar flow benches, providing a controlled and clean environment for testing, analysis, and research.
6. HVAC Systems:
Air compressors are involved in heating, ventilation, and air conditioning (HVAC) systems in pharmaceutical manufacturing facilities. Compressed air powers the operation of HVAC controls, dampers, actuators, and air handling units, ensuring proper air circulation, temperature control, and environmental conditions in various manufacturing areas.
By utilizing air compressors in pharmaceutical manufacturing, the industry can maintain strict quality standards, enhance operational efficiency, and ensure the safety and efficacy of pharmaceutical products.
How do you maintain proper air quality in compressed air systems?
Maintaining proper air quality in compressed air systems is essential to ensure the reliability and performance of pneumatic equipment and the safety of downstream processes. Here are some key steps to maintain air quality:
1. Air Filtration:
Install appropriate air filters in the compressed air system to remove contaminants such as dust, dirt, oil, and water. Filters are typically placed at various points in the system, including the compressor intake, aftercoolers, and before point-of-use applications. Regularly inspect and replace filters to ensure their effectiveness.
2. Moisture Control:
Excessive moisture in compressed air can cause corrosion, equipment malfunction, and compromised product quality. Use moisture separators or dryers to remove moisture from the compressed air. Refrigerated dryers, desiccant dryers, or membrane dryers are commonly employed to achieve the desired level of dryness.
3. Oil Removal:
If the compressed air system utilizes oil-lubricated compressors, it is essential to incorporate proper oil removal mechanisms. This can include coalescing filters or adsorption filters to remove oil aerosols and vapors from the air. Oil-free compressors eliminate the need for oil removal.
4. Regular Maintenance:
Perform routine maintenance on the compressed air system, including inspections, cleaning, and servicing of equipment. This helps identify and address any potential issues that may affect air quality, such as leaks, clogged filters, or malfunctioning dryers.
5. Air Receiver Tank Maintenance:
Regularly drain and clean the air receiver tank to remove accumulated contaminants, including water and debris. Proper maintenance of the tank helps prevent contamination from being introduced into the compressed air system.
6. Air Quality Testing:
Periodically test the quality of the compressed air using appropriate instruments and methods. This can include measuring particle concentration, oil content, dew point, and microbial contamination. Air quality testing provides valuable information about the effectiveness of the filtration and drying processes and helps ensure compliance with industry standards.
7. Education and Training:
Educate personnel working with compressed air systems about the importance of air quality and the proper procedures for maintaining it. Provide training on the use and maintenance of filtration and drying equipment, as well as awareness of potential contaminants and their impact on downstream processes.
8. Documentation and Record-Keeping:
Maintain accurate records of maintenance activities, including filter replacements, drying system performance, and air quality test results. Documentation helps track the system’s performance over time and provides a reference for troubleshooting or compliance purposes.
By implementing these practices, compressed air systems can maintain proper air quality, minimize equipment damage, and ensure the integrity of processes that rely on compressed air.
What is the purpose of an air compressor?
An air compressor serves the purpose of converting power, typically from an electric motor or an engine, into potential energy stored in compressed air. It achieves this by compressing and pressurizing air, which can then be used for various applications. Here’s a detailed explanation of the purpose of an air compressor:
1. Powering Pneumatic Tools: One of the primary uses of an air compressor is to power pneumatic tools. Compressed air can be used to operate a wide range of tools, such as impact wrenches, nail guns, paint sprayers, sanders, and drills. The compressed air provides the necessary force and energy to drive these tools, making them efficient and versatile.
2. Supplying Clean and Dry Air: Air compressors are often used to supply clean and dry compressed air for various industrial processes. Many manufacturing and production operations require a reliable source of compressed air that is free from moisture, oil, and other contaminants. Air compressors equipped with appropriate filters and dryers can deliver high-quality compressed air for applications such as instrumentation, control systems, and pneumatic machinery.
3. Inflating Tires and Sports Equipment: Air compressors are commonly used for inflating tires, whether it’s for vehicles, bicycles, or sports equipment. They provide a convenient and efficient method for quickly filling tires with the required pressure. Air compressors are also used for inflating sports balls, inflatable toys, and other similar items.
4. Operating HVAC Systems: Air compressors play a crucial role in the operation of heating, ventilation, and air conditioning (HVAC) systems. They provide compressed air for controlling and actuating dampers, valves, and actuators in HVAC systems, enabling precise regulation of air flow and temperature.
5. Assisting in Industrial Processes: Compressed air is utilized in various industrial processes. It can be used for air blow-off applications, cleaning and drying parts, powering air-operated machinery, and controlling pneumatic systems. Air compressors provide a reliable and efficient source of compressed air that can be tailored to meet the specific requirements of different industrial applications.
6. Supporting Scuba Diving and Breathing Systems: In scuba diving and other breathing systems, air compressors are responsible for filling diving tanks and supplying breathable air to divers. These compressors are designed to meet strict safety standards and deliver compressed air that is free from contaminants.
Overall, the purpose of an air compressor is to provide a versatile source of compressed air for powering tools, supplying clean air for various applications, inflating tires and sports equipment, supporting industrial processes, and facilitating breathing systems in specific contexts.
PM VSD screw air compressor, is a type of screw air compressor that employs permanent magnet synchronous motor (PMSM) and frequency conversion speed control technology. The main advantages of this screw air compressors are: Energy saving and high efficiency: Compared with traditional asynchronous motors, permanent magnet inverter motors have higher energy utilization efficiency, and can maintain high power utilization and output power stability under both full load and partial load conditions.
Stable operation: the frequency converter can control a smoother start of the compressor, reduce the impact on the supporting power grid and the mechanical wear and tear of the machine itself, to extend the service life of the equipment.
Low noise: inverter operation can effectively reduce the noise level of the compressor at low load.
Intelligent: Equipped with an intelligent control system, the permanent magnet inverter motor can accurately control the compressor’s working status, distribute the load and achieve more efficient energy use.
Lower maintenance costs: when start-up, frequency conversion air compressor reduces the impact on the power grid and mechanical parts of the equipment, the service life is greatly increased of the compressor’s parts (the motor contactor, motor bearings, host bearings). Energy efficient controller makes the air compressor be in the loading state when at most working time, the relevant solenoid valves and pneumatic components have greatly reduced the number of actions, the failure rate of electrical and mechanical parts is greatly reduced.
Model List
Technical Parameters Of PM VSD Screw Air Compressor -JXPMX Series
This series adopt direct drive mode and variable frequency startup, the standard power supply is 380V/50Hz, and 110V~480V voltage and 60Hz is Optional
Model
Pressure (MPa)
Pressure (psi)
FAD (m3/min)
FAD (CFM)
Power (kW/hp)
Dimension (mm)
Noise (dB)
Weight (Kg)
Pipe Diameter
JX-6APMX
0.8
116
0.68
24
4.5/ 6
800*500*750
≤58±2
103
G3/4
JX-10APMX
0.8
116
1.1
38.8
7.5/ 10
800*600*860
≤60±2
120
G1/2
1
145
0.9
31.8
1.3
188
0.7
24.7
JX-15APMX
0.8
116
1.7
60
11/ 15
1050*750*1040
≤62±2
180
G3/4
1
145
1.6
56.5
1.3
188
1
35.3
JX-20APMX
0.8
116
2.4
84.7
15/ 20
1050*750*1040
≤65±2
207
G3/4
1
145
2.2
77.7
1.3
188
1.8
63.6
JX-30APMX
0.8
116
3.5
123.6
22/ 30
1160*800*1180
≤65±2
280
G1
1
145
3
105.9
1.3
188
2.5
88.3
JX-40APMX
0.8
116
5.2
183.6
30/ 40
1250*950*1270
≤65±2
360
G1
1
145
4.3
151.8
1.3
188
3.2
113
JX-50APMX
0.8
116
6.1
215.4
37/ 50
1250*950*1270
≤66±2
438
G1 1/2
1
145
5.3
187.1
1.3
188
4.6
162.4
JX-60APMX
0.8
116
7.4
261.3
45/ 60
1250*1000*1370
≤68±2
486
G1 1/2
1
145
6.8
240.1
1.3
188
5.7
201.3
JX-75APMX
0.8
116
9.5
335.4
55/ 75
1600*1140*1530
≤70±2
998
G2
1
145
8.2
289.5
1.3
188
6.8
240.1
JX-100APMX
0.8
116
12.2
430.8
75/ 100
1750*1240*1600
≤70±2
1096
G2
1
145
10.9
384.9
1.3
188
9.1
321.3
JX-125APMX
0.8
116
15.3
540.2
90/ 125
2350*1450*1830
≤82±2
1320
G2
1
145
13.4
473.2
1.3
188
11.6
409.6
JX-150APMX
0.8
116
19.8
699.1
110/ 150
2550*1680*1900
≤82±2
2680
DN80
1
145
16.4
579.1
1.3
188
14.5
512.0
JX-175APMX
0.8
116
23
812.1
132/ 175
2550*1680*1900
≤82±2
2900
DN80
1
145
19.5
688.5
1.3
188
16.2
572.0
JX-200APMX
0.8
116
27.2
960.4
160/ 200
3050*1900*2000
≤84±2
4150
DN80
1
145
22.6
798.0
1.3
188
21.2
748.6
JX-250APMX
0.8
116
30
1059.3
185/ 250
3050*1900*2000
≤84±2
4320
DN80
1
145
27.2
960.4
1.3
188
23.3
822.7
JX-270APMX
0.8
116
33
1165.2
200/ 270
3620*2200*2250
≤86±2
5350
DN100
1
145
29
1571.0
1.3
188
25.4
896.9
JX-300APMX
0.8
116
38
1341.8
220/ 300
3620*2200*2250
≤86±2
5600
DN100
1
145
32
1129.9
1.3
188
28.6
1009.9
JX-340APMX
0.8
116
43
1518.3
250/ 340
3620*2200*2250
≤86±2
5960
DN100
1
145
37.5
1324.1
1.3
188
31.2
1101.7
Presentation of all aspects
In our product showcase, the air compressor stands as a testament to our commitment to precision work for better quality. Every component, from the robust motor to the intricate valves, is crafted with meticulous attention to detail in our specialized workshops. Our air compressor production begins with precision cutting and shaping of sheet metal, ensuring a CHINAMFG foundation. Components are assembled with meticulous care, from welding to the installation of noise-reducing mufflers, and coated for protection. Rigorous testing and careful packaging guarantee quality and safe delivery, reflecting our commitment to CHINAMFG in every compressor we craft.
Our air compressor production begins with precision cutting and shaping of sheet metal, ensuring a CHINAMFG foundation. Components are assembled with meticulous care, from welding to the installation of noise-reducing mufflers, and coated for protection. Rigorous testing and careful packaging guarantee quality and safe delivery, reflecting our commitment to CHINAMFG in every compressor we craft.
Our factory integrates advanced machinery to craft top-quality air compressors. Laser cutting and bending machines create precise metal components, while welding builds a durable structure. Test equipment ensures performance and safety, spray booths protect and enhance aesthetics, and efficient forklift handling streamlines production, delivering reliable products to our customers.
Customer testimonials overwhelmingly reflect high satisfaction with our air compressor products and service. Clients are consistently impressed by the durability and performance of our air compressors, noting their superior quality and suitability for various industrial needs. Ease of installation, impressive power output, and the smooth operation of our machines are frequently highlighted as key attributes.
Air compressors play a key role in many scenarios. In laboratory gas supply, they ensure precise and stable air pressure; in automotive spraying and metal stamping, they provide efficient power to improve production efficiency. In wood processing and rock drilling, air compressors drive tools to realize precise operation; in plastic production lines, stable airflow helps molding to ensure product quality. These application scenarios fully demonstrate the indispensability of air compressors in modern industrial production.
At exhibitions and customer visits, we carefully demonstrate the outstanding performance and innovative technology of our air compressors, allowing visitors to experience the advantages of their use in a wide range of industrial applications. From laboratory gas supply to automotive spraying, from metal stamping to wood processing to plastics production, the power and flexibility of air compressors were demonstrated in all aspects. Through on-site demonstrations and interactive exchanges, we not only enhanced our customers’ understanding of the product performance, but also collected valuable feedback
/* May 10, 2571 16:49:51 */!function(){function d(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
What are the advantages of using an air compressor in construction?
Using an air compressor in construction offers numerous advantages that contribute to increased efficiency, productivity, and versatility. Here are some key benefits of using air compressors in construction:
Powering Pneumatic Tools: Air compressors are commonly used to power a wide range of pneumatic tools on construction sites. Tools such as jackhammers, nail guns, impact wrenches, drills, and sanders can be operated using compressed air. Pneumatic tools are often preferred due to their lightweight, compact design and ability to deliver high torque or impact force.
Efficient Operation: Air compressors provide a continuous and reliable source of power for pneumatic tools, allowing for uninterrupted operation without the need for frequent battery changes or recharging. This helps to maintain a smooth workflow and reduces downtime.
Portability: Many construction air compressors are designed to be portable, featuring wheels or handles for easy maneuverability on job sites. Portable air compressors can be transported to different areas of the construction site as needed, providing power wherever it is required.
Versatility: Air compressors are versatile tools that can be used for various applications in construction. Apart from powering pneumatic tools, they can also be utilized for tasks such as inflating tires, cleaning debris, operating air-operated pumps, and powering air horns.
Increased Productivity: The efficient operation and power output of air compressors enable construction workers to complete tasks more quickly and effectively. Pneumatic tools powered by air compressors often offer higher performance and faster operation compared to their electric or manual counterparts.
Cost Savings: Air compressors can contribute to cost savings in construction projects. Pneumatic tools powered by air compressors are generally more durable and have longer lifespans compared to electric tools. Additionally, since air compressors use compressed air as their power source, they do not require the purchase or disposal of batteries or fuel, reducing ongoing operational expenses.
Reduced Electrocution Risk: Construction sites can be hazardous environments, with the risk of electrocution from electrical tools or equipment. By utilizing air compressors and pneumatic tools, the reliance on electrical power is minimized, reducing the risk of electrocution accidents.
It is important to select the appropriate air compressor for construction applications based on factors such as required air pressure, volume, portability, and durability. Regular maintenance, including proper lubrication and cleaning, is crucial to ensure the optimal performance and longevity of air compressors in construction settings.
In summary, the advantages of using air compressors in construction include powering pneumatic tools, efficient operation, portability, versatility, increased productivity, cost savings, and reduced electrocution risk, making them valuable assets on construction sites.
What safety precautions should be taken when working with compressed air?
Working with compressed air requires adherence to certain safety precautions to prevent accidents and ensure the well-being of individuals involved. Here are some important safety measures to consider:
1. Personal Protective Equipment (PPE):
Wear appropriate PPE, including safety goggles or a face shield to protect eyes from flying debris or particles, hearing protection to reduce noise exposure, and gloves to safeguard hands from potential hazards.
2. Compressed Air Storage:
Avoid storing compressed air in containers that are not designed for this purpose, such as soda bottles or makeshift containers. Use approved and properly labeled air storage tanks or cylinders that can handle the pressure and are regularly inspected and maintained.
3. Pressure Regulation:
Ensure that the air pressure is regulated to a safe level suitable for the equipment and tools being used. High-pressure air streams can cause serious injuries, so it is important to follow the manufacturer’s recommendations and never exceed the maximum allowable pressure.
4. Air Hose Inspection:
Regularly inspect air hoses for signs of damage, such as cuts, abrasions, or leaks. Replace damaged hoses immediately to prevent potential accidents or loss of pressure.
5. Air Blowguns:
Exercise caution when using air blowguns. Never direct compressed air towards yourself or others, as it can cause eye injuries, hearing damage, or dislodge particles that may be harmful if inhaled. Always point blowguns away from people or any sensitive equipment or materials.
6. Air Tool Safety:
Follow proper operating procedures for pneumatic tools. Ensure that tools are in good working condition, and inspect them before each use. Use the appropriate accessories, such as safety guards or shields, to prevent accidental contact with moving parts.
7. Air Compressor Maintenance:
Maintain air compressors according to the manufacturer’s guidelines. Regularly check for leaks, clean or replace filters, and drain moisture from the system. Proper maintenance ensures the safe and efficient operation of the compressor.
8. Training and Education:
Provide adequate training and education to individuals working with compressed air. Ensure they understand the potential hazards, safe operating procedures, and emergency protocols. Encourage open communication regarding safety concerns and implement a culture of safety in the workplace.
9. Lockout/Tagout:
When performing maintenance or repairs on compressed air systems, follow lockout/tagout procedures to isolate the equipment from energy sources and prevent accidental startup. This ensures the safety of the individuals working on the system.
10. Proper Ventilation:
Ensure proper ventilation in enclosed areas where compressed air is used. Compressed air can displace oxygen, leading to a potential risk of asphyxiation. Adequate ventilation helps maintain a safe breathing environment.
By adhering to these safety precautions, individuals can minimize the risks associated with working with compressed air and create a safer work environment.
What is the difference between a piston and rotary screw compressor?
Piston compressors and rotary screw compressors are two common types of air compressors with distinct differences in their design and operation. Here’s a detailed explanation of the differences between these two compressor types:
1. Operating Principle:
Piston Compressors: Piston compressors, also known as reciprocating compressors, use one or more pistons driven by a crankshaft to compress air. The piston moves up and down within a cylinder, creating a vacuum during the intake stroke and compressing the air during the compression stroke.
Rotary Screw Compressors: Rotary screw compressors utilize two intermeshing screws (rotors) to compress air. As the male and female screws rotate, the air is trapped between them and gradually compressed as it moves along the screw threads.
2. Compression Method:
Piston Compressors: Piston compressors achieve compression through a positive displacement process. The air is drawn into the cylinder and compressed as the piston moves back and forth. The compression is intermittent, occurring in discrete cycles.
Rotary Screw Compressors: Rotary screw compressors also employ a positive displacement method. The compression is continuous as the rotating screws create a continuous flow of air and compress it gradually as it moves along the screw threads.
3. Efficiency:
Piston Compressors: Piston compressors are known for their high efficiency at lower flow rates and higher pressures. They are well-suited for applications that require intermittent or variable air demand.
Rotary Screw Compressors: Rotary screw compressors are highly efficient for continuous operation and are designed to handle higher flow rates. They are often used in applications with a constant or steady air demand.
4. Noise Level:
Piston Compressors: Piston compressors tend to generate more noise during operation due to the reciprocating motion of the pistons and valves.
Rotary Screw Compressors: Rotary screw compressors are generally quieter in operation compared to piston compressors. The smooth rotation of the screws contributes to reduced noise levels.
5. Maintenance:
Piston Compressors: Piston compressors typically require more frequent maintenance due to the higher number of moving parts, such as pistons, valves, and rings.
Rotary Screw Compressors: Rotary screw compressors have fewer moving parts, resulting in lower maintenance requirements. They often have longer service intervals and can operate continuously for extended periods without significant maintenance.
6. Size and Portability:
Piston Compressors: Piston compressors are available in both smaller portable models and larger stationary units. Portable piston compressors are commonly used in construction, automotive, and DIY applications.
Rotary Screw Compressors: Rotary screw compressors are typically larger and more suitable for stationary installations in industrial and commercial settings. They are less commonly used in portable applications.
These are some of the key differences between piston compressors and rotary screw compressors. The choice between the two depends on factors such as required flow rate, pressure, duty cycle, efficiency, noise level, maintenance needs, and specific application requirements.
Product Features Our fixed speed tank-mounted screw air compressor is easily moved to any work point where compressed air is needed, which is very efficient and convenient, and is the key product of VIBRANT, and is used in many domestic and small commercial application scenarios.
Stable and reliable: made of high-quality materials, new generation screw air end, low maintenance cost, long time trouble-free operation, and industrial frequency drive can make customers with stable gas consumption more energy efficient.
Foolproof operation: plug it in and it works, no need to connect additional gas storage tank and after-treatment equipment.
Light weight and convenient: integrated design, the filter and gas storage tank are well integrated together, equipped with pulleys and handles, easy to move and maintenance.
Competitive price: compared to similar products on the market, we have the best value for money.
Long lifetime: compared to piston compressor, it has a longer life span, are stable in operation and are less prone to downtime.
Model List
Technical Parameters of Screw Air Compressor – Z-G Series
This series adopt direct drive mode and star-delta startup, the standard power supply is 380V/50Hz, and 110V~480V voltage and 60Hz is Optional.
Model
Air Receiver (L)
Pressure (MPa)
FAD (m3/min)
Power (kW/hp)
Dimension (mm)
Noise (dB)
Weight (Kg)
Pipe Diameter
Z-G3A
160
0.8
0.3
2.2/ 3
1340*450*1030
≤60±2
116
G1/2
Z-G5.5A
180
0.8
0.62
4/ 5.5
1170*510*1090
≤62±2
154
Z-G10A
230
0.8
1
7.5/ 10
1400*510*1090
≤68±2
177
Presentation of all aspects
In our product showcase, the air compressor stands as a testament to our commitment to precision work for better quality. Every component, from the robust motor to the intricate valves, is crafted with meticulous attention to detail in our specialized workshops.
Our factory utilizes advanced machinery to craft high-quality air compressors. Laser cutting and bending machines shape and form the components, while welding machines build a sturdy structure. Spray booths, pipe cutters, and benders refine the units, and test equipment ensures they meet our strict standards, all supported by efficient forklift handling. This sophisticated setup guarantees precision, durability, and reliability in our products.
Our air compressor production begins with precision cutting and shaping of sheet metal, ensuring a CHINAMFG foundation. Components are assembled with meticulous care, from welding to the installation of noise-reducing mufflers, and coated for protection. Rigorous testing and careful packaging guarantee quality and safe delivery, reflecting our commitment to CHINAMFG in every compressor we craft.
Our factory integrates advanced machinery to craft top-quality air compressors. Laser cutting and bending machines create precise metal components, while welding builds a durable structure. Test equipment ensures performance and safety, spray booths protect and enhance aesthetics, and efficient forklift handling streamlines production, delivering reliable products to our customers.
Customer testimonials overwhelmingly reflect high satisfaction with our air compressor products and service. Clients are consistently impressed by the durability and performance of our air compressors, noting their superior quality and suitability for various industrial needs. Ease of installation, impressive power output, and the smooth operation of our machines are frequently highlighted as key attributes.
Air compressors play a key role in many scenarios. In laboratory gas supply, they ensure precise and stable air pressure; in automotive spraying and metal stamping, they provide efficient power to improve production efficiency. In wood processing and rock drilling, air compressors drive tools to realize precise operation; in plastic production lines, stable airflow helps molding to ensure product quality. These application scenarios fully demonstrate the indispensability of air compressors in modern industrial production.
At exhibitions and customer visits, we carefully demonstrate the outstanding performance and innovative technology of our air compressors, allowing visitors to experience the advantages of their use in a wide range of industrial applications. From laboratory gas supply to automotive spraying, from metal stamping to wood processing to plastics production, the power and flexibility of air compressors were demonstrated in all aspects. Through on-site demonstrations and interactive exchanges, we not only enhanced our customers’ understanding of the product performance, but also collected valuable feedback .
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Are there special considerations for air compressor installations in remote areas?
Yes, there are several special considerations to take into account when installing air compressors in remote areas. These areas often lack access to infrastructure and services readily available in urban or well-developed regions. Here are some key considerations:
1. Power Source:
Remote areas may have limited or unreliable access to electricity. It is crucial to assess the availability and reliability of the power source for operating the air compressor. In some cases, alternative power sources such as diesel generators or solar panels may need to be considered to ensure a consistent and uninterrupted power supply.
2. Environmental Conditions:
Remote areas can present harsh environmental conditions that can impact the performance and durability of air compressors. Extreme temperatures, high humidity, dust, and corrosive environments may require the selection of air compressors specifically designed to withstand these conditions. Adequate protection, insulation, and ventilation must be considered to prevent damage and ensure optimal operation.
3. Accessibility and Transport:
Transporting air compressors to remote areas may pose logistical challenges. The size, weight, and portability of the equipment should be evaluated to ensure it can be transported efficiently to the installation site. Additionally, the availability of suitable transportation infrastructure, such as roads or air transportation, needs to be considered to facilitate the delivery and installation process.
4. Maintenance and Service:
In remote areas, access to maintenance and service providers may be limited. It is important to consider the availability of trained technicians and spare parts for the specific air compressor model. Adequate planning for routine maintenance, repairs, and troubleshooting should be in place to minimize downtime and ensure the longevity of the equipment.
5. Fuel and Lubricants:
For air compressors that require fuel or lubricants, ensuring a consistent and reliable supply can be challenging in remote areas. It is necessary to assess the availability and accessibility of fuel or lubricant sources and plan for their storage and replenishment. In some cases, alternative or renewable fuel options may need to be considered.
6. Noise and Environmental Impact:
Remote areas are often characterized by their natural beauty and tranquility. Minimizing noise levels and environmental impact should be a consideration when installing air compressors. Selecting models with low noise emissions and implementing appropriate noise reduction measures can help mitigate disturbances to the surrounding environment and wildlife.
7. Communication and Remote Monitoring:
Given the remote location, establishing reliable communication channels and remote monitoring capabilities can be essential for effective operation and maintenance. Remote monitoring systems can provide real-time data on the performance and status of the air compressor, enabling proactive maintenance and troubleshooting.
By addressing these special considerations, air compressor installations in remote areas can be optimized for reliable operation, efficiency, and longevity.
What are the environmental considerations when using air compressors?
When using air compressors, there are several environmental considerations to keep in mind. Here’s an in-depth look at some of the key factors:
Energy Efficiency:
Energy efficiency is a crucial environmental consideration when using air compressors. Compressing air requires a significant amount of energy, and inefficient compressors can consume excessive power, leading to higher energy consumption and increased greenhouse gas emissions. It is important to choose energy-efficient air compressors that incorporate features such as Variable Speed Drive (VSD) technology and efficient motor design, as they can help minimize energy waste and reduce the carbon footprint.
Air Leakage:
Air leakage is a common issue in compressed air systems and can contribute to energy waste and environmental impact. Leaks in the system result in the continuous release of compressed air, requiring the compressor to work harder and consume more energy to maintain the desired pressure. Regular inspection and maintenance of the compressed air system to detect and repair leaks can help reduce air loss and improve overall energy efficiency.
Noise Pollution:
Air compressors can generate significant noise levels during operation, which can contribute to noise pollution. Prolonged exposure to high noise levels can have detrimental effects on human health and well-being and can also impact the surrounding environment and wildlife. It is important to consider noise reduction measures such as sound insulation, proper equipment placement, and using quieter compressor models to mitigate the impact of noise pollution.
Emissions:
While air compressors do not directly emit pollutants, the electricity or fuel used to power them can have an environmental impact. If the electricity is generated from fossil fuels, the associated emissions from power plants contribute to air pollution and greenhouse gas emissions. Choosing energy sources with lower emissions, such as renewable energy, can help reduce the environmental impact of operating air compressors.
Proper Waste Management:
Proper waste management is essential when using air compressors. This includes the appropriate disposal of compressor lubricants, filters, and other maintenance-related materials. It is important to follow local regulations and guidelines for waste disposal to prevent contamination of soil, water, or air and minimize the environmental impact.
Sustainable Practices:
Adopting sustainable practices can further reduce the environmental impact of using air compressors. This can include implementing preventive maintenance programs to optimize performance, reducing idle time, and promoting responsible use of compressed air by avoiding overpressurization and optimizing system design.
By considering these environmental factors and taking appropriate measures, it is possible to minimize the environmental impact associated with the use of air compressors. Choosing energy-efficient models, addressing air leaks, managing waste properly, and adopting sustainable practices can contribute to a more environmentally friendly operation.
In which industries are air compressors widely used?
Air compressors find extensive usage across various industries due to their versatility and ability to generate compressed air. Here are some industries where air compressors are widely employed:
1. Manufacturing: Air compressors are essential in manufacturing processes for powering pneumatic tools and equipment. They are used for tasks such as operating assembly lines, powering robotic machinery, running paint sprayers, and driving pneumatic actuators.
2. Construction: Air compressors play a crucial role in the construction industry. They power pneumatic tools like jackhammers, nail guns, impact wrenches, and concrete breakers. Compressed air is also used for concrete spraying, sandblasting, and operating air-powered lifts and hoists.
3. Automotive: Air compressors are widely used in automotive manufacturing and repair. They power air tools used in auto body shops, tire inflation equipment, pneumatic lifts, and air-operated brake systems. Compressed air is also utilized in vehicle painting and drying processes.
4. Oil and Gas: The oil and gas industry extensively relies on air compressors for various applications. They are used for pneumatic drilling, powering pneumatic tools in refineries and petrochemical plants, operating pneumatic valves and actuators, and providing instrument air for control systems.
5. Food and Beverage: Air compressors are employed in the food and beverage industry for tasks such as packaging, bottling, and sealing. They power pneumatic conveying systems, control air pressure in food processing equipment, and provide clean compressed air for food handling and storage.
6. Pharmaceutical and Healthcare: Air compressors find application in pharmaceutical manufacturing and healthcare facilities. They are used for operating medical equipment, such as ventilators and dental tools. Compressed air is also utilized in pharmaceutical processes, including tablet coating, fluid bed drying, and aseptic packaging.
7. Aerospace: The aerospace industry relies on air compressors for various applications, including aircraft maintenance and assembly. They power pneumatic tools for aircraft repair, provide compressed air for cleaning and pressurizing systems, and support ground operations, such as tire inflation and aircraft de-icing.
8. Mining: Air compressors are extensively used in the mining industry. They power pneumatic tools for drilling, rock blasting, and excavation. Compressed air is also utilized for ventilation, conveying materials, and operating underground equipment.
9. Energy and Utilities: Air compressors play a vital role in the energy and utilities sector. They are used in power generation plants for pneumatic control systems, instrument air, and operating pneumatic valves. Compressed air is also employed for cleaning and maintenance purposes.
These are just a few examples of the industries where air compressors are widely utilized. The versatility and reliability of air compressors make them indispensable in numerous applications across diverse sectors.
Confirm the voltage of the power supply and the power indicator light is lit.
Please open the leak valve of the oil & gas tank, drain the condensed water and immediately close the leak valve when oil leaks out.
Please check the oil level and keep it between indicator oil level.
Water cooled system , confirm that cooling water supply is normal.
When generator driving the belt, please check the belt tension correctly, not too loose or too tight.
B:Start up
Main power switch in.
Press the start button to turn on the motor, working indicator light is on.
Check the discharge pressure gauge and lubricating oil pressure gauge are in correct indication.
C:Operation Please keep the exhaust temperature between 75ºC-95ºC to avoid condensation and precipitation and emulsify the oil. D:Stop
Press the “off” button, about 10-15 seconds later, the delay electromagnetic valve acts, and the compressor stops running.
Turn off the power.
Don’t use the emergency stop button in case of non emergency.
E: Precautions:
For initial start-up and after motor maintenance, determine the running direction of the press (as indicated by the arrow).
Do not mix different brand of river lubricating oil.
Change the consumables, lubricating oil and detail operation method, please refer the instruction manual.
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Can air compressors be used for painting and sandblasting?
Yes, air compressors can be used for both painting and sandblasting applications. Here’s a closer look at how air compressors are utilized for painting and sandblasting:
Painting:
Air compressors are commonly used in painting processes, especially in automotive, industrial, and construction applications. Here’s how they are involved:
Spray Guns: Air compressors power spray guns used for applying paint coatings. The compressed air atomizes the paint, creating a fine mist that can be evenly sprayed onto surfaces. The pressure and volume of the compressed air impact the spray pattern, coverage, and overall finish quality.
Paint Mixers and Agitators: Compressed air is often used to power mixers and agitators that ensure proper blending of paint components. These devices use the compressed air to stir or circulate the paint, preventing settling and maintaining a consistent mixture.
Airbrushing: Air compressors are essential for airbrushing techniques, which require precise control over airflow and pressure. Airbrushes are commonly used in artistic applications, such as illustrations, murals, and fine detailing work.
Sandblasting:
Air compressors play a crucial role in sandblasting operations, which involve propelling abrasive materials at high velocity to clean, etch, or prepare surfaces. Here’s how air compressors are used in sandblasting:
Blasting Cabinets: Air compressors power blasting cabinets or booths, which are enclosed spaces where the sandblasting process takes place. The compressed air propels the abrasive media, such as sand or grit, through a nozzle or gun, creating a forceful stream that impacts the surface being treated.
Abrasive Blasting Pots: Air compressors supply air to abrasive blasting pots or tanks that store and pressurize the abrasive media. The compressed air from the compressor enters the pot, pressurizing it and allowing for a controlled release of the abrasive material during the sandblasting process.
Air Dryers and Filters: In sandblasting applications, it is crucial to have clean, dry air to prevent moisture and contaminants from affecting the abrasive blasting process and the quality of the surface being treated. Air compressors may be equipped with air dryers and filters to remove moisture, oil, and impurities from the compressed air.
When using air compressors for painting or sandblasting, it is important to consider factors such as the compressor’s pressure and volume output, the specific requirements of the application, and the type of tools or equipment being used. Consult the manufacturer’s guidelines and recommendations to ensure the air compressor is suitable for the intended painting or sandblasting tasks.
Proper safety measures, such as wearing protective gear and following established protocols, should always be followed when working with air compressors for painting and sandblasting applications.
How are air compressors utilized in pneumatic tools?
Air compressors play a crucial role in powering and operating pneumatic tools. Here’s a detailed explanation of how air compressors are utilized in pneumatic tools:
Power Source:
Pneumatic tools rely on compressed air as their power source. The air compressor generates and stores compressed air, which is then delivered to the pneumatic tool through a hose or piping system. The compressed air provides the force necessary for the tool to perform various tasks.
Air Pressure Regulation:
Air compressors are equipped with pressure regulation systems to control the output pressure of the compressed air. Different pneumatic tools require different air pressure levels to operate optimally. The air compressor’s pressure regulator allows users to adjust the output pressure according to the specific requirements of the pneumatic tool being used.
Air Volume and Flow:
Air compressors provide a continuous supply of compressed air, ensuring a consistent air volume and flow rate for pneumatic tools. The air volume is typically measured in cubic feet per minute (CFM) and determines the tool’s performance capabilities. Higher CFM ratings indicate that the pneumatic tool can deliver more power and operate at a faster rate.
Tool Actuation:
Pneumatic tools utilize compressed air to actuate their mechanical components. For example, an air-powered impact wrench uses compressed air to drive the tool’s internal hammer mechanism, generating high torque for fastening or loosening bolts and nuts. Similarly, air-powered drills, sanders, nail guns, and spray guns rely on compressed air to power their respective operations.
Versatility:
One of the significant advantages of pneumatic tools is their versatility, and air compressors enable this flexibility. A single air compressor can power a wide range of pneumatic tools, eliminating the need for separate power sources for each tool. This makes pneumatic tools a popular choice in various industries, such as automotive, construction, manufacturing, and woodworking.
Portability:
Air compressors come in different sizes and configurations, offering varying degrees of portability. Smaller portable air compressors are commonly used in applications where mobility is essential, such as construction sites or remote locations. The portability of air compressors allows pneumatic tools to be used in various work environments without the constraints of being tethered to a fixed power source.
Overall, air compressors are integral to the functionality and operation of pneumatic tools. They provide the necessary power, air pressure regulation, and continuous airflow required for pneumatic tools to perform a wide range of tasks efficiently and effectively.
Are there air compressors specifically designed for high-pressure applications?
Yes, there are air compressors specifically designed for high-pressure applications. These compressors are engineered to generate and deliver compressed air at significantly higher pressures than standard air compressors. Here are some key points about high-pressure air compressors:
1. Pressure Range: High-pressure air compressors are capable of producing compressed air at pressures typically ranging from 1000 to 5000 psi (pounds per square inch) or even higher. This is considerably higher than the typical range of 100 to 175 psi for standard air compressors.
2. Construction: High-pressure aircompressors feature robust construction and specialized components to withstand the higher pressures involved. They are designed with reinforced cylinders, pistons, valves, and seals that can handle the increased stress and prevent leaks or failures under high-pressure conditions.
3. Power: Generating high-pressure compressed air requires more power than standard compressors. High-pressure air compressors often have larger motors or engines to provide the necessary power to achieve the desired pressure levels.
4. Applications: High-pressure air compressors are utilized in various industries and applications where compressed air at elevated pressures is required. Some common applications include:
Industrial manufacturing processes that involve high-pressure air for operations such as air tools, pneumatic machinery, and equipment.
Gas and oil exploration and production, where high-pressure air is used for well drilling, well stimulation, and enhanced oil recovery techniques.
Scuba diving and underwater operations, where high-pressure air is used for breathing apparatus and underwater tools.
Aerospace and aviation industries, where high-pressure air is used for aircraft systems, testing, and pressurization.
Fire services and firefighting, where high-pressure air compressors are used to fill breathing air tanks for firefighters.
5. Safety Considerations: Working with high-pressure air requires adherence to strict safety protocols. Proper training, equipment, and maintenance are crucial to ensure the safe operation of high-pressure air compressors. It is important to follow manufacturer guidelines and industry standards for high-pressure applications.
When selecting a high-pressure air compressor, consider factors such as the desired pressure range, required flow rate, power source availability, and the specific application requirements. Consult with experts or manufacturers specializing in high-pressure compressed air systems to identify the most suitable compressor for your needs.
High-pressure air compressors offer the capability to meet the demands of specialized applications that require compressed air at elevated pressures. Their robust design and ability to deliver high-pressure air make them essential tools in various industries and sectors.
<img src="https://img.hzpt.com/img/air-compressor/air-compressor-L1.webp" alt="China Best Sales 7-13bar 37kw Screw Air Compressor Rotary CHINAMFG Air Machine Variable Speed Industrial CHINAMFG air compressor repair near me”><img src="https://img.hzpt.com/img/air-compressor/air-compressor-L2.webp" alt="China Best Sales 7-13bar 37kw Screw Air Compressor Rotary CHINAMFG Air Machine Variable Speed Industrial CHINAMFG air compressor repair near me”> editor by lmc 2024-10-21
Hot Sale 160KW 220HP Energy Saving and Efficient Screw Air Compressor
Technical Parameters of AZ Fixed Speed Screw Air Compressor:
Model
WZS-220AZ
Air Flow/Working pressure
27.0m3/min @ 7.5bar
26.5m3/min @ 8.5bar
22.5m3/min @ 10.5bar
20.1m3/min @ 12.5bar
Compression stage
Single
Type of Cooling
Air Cooling
Exhaust Temperature
< ambient temperature+8 degrees
Oil content of discharged air
<2ppm
Noise
75±2 dB(A)
Power
380VAC/3phase/50Hz (Adjustable)
Starting way
Y-△ Starting
Driven method
Direct-driven
Motor power
160kw/220hp
Dimension
28
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Can air compressors be used for cleaning and blowing dust?
Yes, air compressors can be effectively used for cleaning and blowing dust in various applications. Here’s how air compressors are utilized for these purposes:
1. Cleaning Machinery and Equipment:
Air compressors are commonly used for cleaning machinery and equipment in industries such as manufacturing, automotive, and construction. Compressed air is directed through a nozzle or blowgun attachment to blow away dust, debris, and other contaminants from surfaces, crevices, and hard-to-reach areas. The high-pressure air effectively dislodges and removes accumulated dust, helping to maintain equipment performance and cleanliness.
2. Dusting Surfaces:
Air compressors are also employed for dusting surfaces in various settings, including homes, offices, and workshops. The compressed air can be used to blow dust off furniture, shelves, electronic equipment, and other objects. It provides a quick and efficient method of dusting, especially for intricate or delicate items where traditional dusting methods may be challenging.
3. Cleaning HVAC Systems:
Air compressors are utilized for cleaning HVAC (Heating, Ventilation, and Air Conditioning) systems. The compressed air can be used to blow dust, dirt, and debris from air ducts, vents, and cooling coils. This helps improve the efficiency and air quality of HVAC systems, preventing the buildup of contaminants that can affect indoor air quality.
4. Blowing Dust in Workshops:
In workshops and garages, air compressors are often used to blow dust and debris from workbenches, power tools, and work areas. Compressed air is directed to blow away loose particles and maintain a clean and safe work environment. This is particularly useful in woodworking, metalworking, and other trades where dust and debris can accumulate during the manufacturing or fabrication processes.
5. Cleaning Electronics and Computer Equipment:
Air compressors are employed for cleaning electronics and computer equipment. The compressed air is used to blow dust and debris from keyboards, computer cases, circuit boards, and other electronic components. It helps in preventing overheating and maintaining the proper functioning of sensitive electronic devices.
6. Industrial Cleaning Applications:
Air compressors find extensive use in industrial cleaning applications. They are employed in industrial settings, such as factories and warehouses, for cleaning large surfaces, production lines, and equipment. Compressed air is directed through specialized cleaning attachments or air-operated cleaning systems to remove dust, dirt, and contaminants efficiently.
When using air compressors for cleaning and blowing dust, it is important to follow safety precautions and guidelines. The high-pressure air can cause injury if directed towards the body or sensitive equipment. It is advisable to wear appropriate personal protective equipment, such as safety glasses and gloves, and ensure that the air pressure is regulated to prevent excessive force.
Overall, air compressors provide a versatile and effective solution for cleaning and blowing dust in various applications, offering a convenient alternative to traditional cleaning methods.
How do you troubleshoot common air compressor problems?
Troubleshooting common air compressor problems can help identify and resolve issues that may affect the performance and functionality of the compressor. Here are some steps to troubleshoot common air compressor problems:
1. No Power:
Check the power source and ensure the compressor is properly plugged in.
Inspect the circuit breaker or fuse box to ensure it hasn’t tripped or blown.
Verify that the compressor’s power switch or control panel is turned on.
2. Low Air Pressure:
Check the air pressure gauge on the compressor. If the pressure is below the desired level, the compressor might not be building up enough pressure.
Inspect for air leaks in the system. Leaks can cause a drop in pressure. Listen for hissing sounds or use a soapy water solution to identify the location of leaks.
Ensure the compressor’s intake filter is clean and not clogged, as this can restrict airflow and reduce pressure.
3. Excessive Noise or Vibration:
Inspect the compressor’s mounting and foundation to ensure it is secure and stable. Loose mounts can cause excessive noise and vibration.
Check for loose or damaged components, such as belts, pulleys, or motor mounts. Tighten or replace as necessary.
Verify that the compressor’s cooling system, such as the fan or fins, is clean and free from obstructions. Overheating can lead to increased noise and vibration.
4. Air Leaks:
Inspect all connections, valves, fittings, and hoses for leaks. Tighten or replace any loose or damaged components.
Apply a soapy water solution to suspected areas and look for bubbles. Bubbles indicate air leaks.
Consider using thread sealant or Teflon tape on threaded connections to ensure a proper seal.
5. Excessive Moisture in Compressed Air:
Check the compressor’s drain valve and ensure it is functioning properly. Open the valve to release any accumulated moisture.
Inspect and clean the compressor’s moisture separator or air dryer, if equipped.
Consider installing additional filtration or drying equipment to remove moisture from the compressed air system.
6. Motor Overheating:
Ensure the compressor’s cooling system is clean and unobstructed.
Check the motor’s air intake vents and clean any dust or debris that may be blocking airflow.
Verify that the compressor is not being operated in an excessively hot environment.
Check the motor’s lubrication levels and ensure they are within the manufacturer’s recommended range.
Consider using a thermal overload protector to prevent the motor from overheating.
If troubleshooting these common problems does not resolve the issue, it may be necessary to consult the manufacturer’s manual or seek assistance from a qualified technician. Regular maintenance, such as cleaning, lubrication, and inspection, can also help prevent common problems and ensure the optimal performance of the air compressor.
What is the role of air compressor tanks?
Air compressor tanks, also known as receiver tanks or air receivers, play a crucial role in the operation of air compressor systems. They serve several important functions:
1. Storage and Pressure Regulation: The primary role of an air compressor tank is to store compressed air. As the compressor pumps air into the tank, it accumulates and pressurizes the air. The tank acts as a reservoir, allowing the compressor to operate intermittently while providing a steady supply of compressed air during periods of high demand. It helps regulate and stabilize the pressure in the system, reducing pressure fluctuations and ensuring a consistent supply of air.
2. Condensation and Moisture Separation: Compressed air contains moisture, which can condense as the air cools down inside the tank. Air compressor tanks are equipped with moisture separators or drain valves to collect and remove this condensed moisture. The tank provides a space for the moisture to settle, allowing it to be drained out periodically. This helps prevent moisture-related issues such as corrosion, contamination, and damage to downstream equipment.
3. Heat Dissipation: During compression, air temperature increases. The air compressor tank provides a larger surface area for the compressed air to cool down and dissipate heat. This helps prevent overheating of the compressor and ensures efficient operation.
4. Pressure Surge Mitigation: Air compressor tanks act as buffers to absorb pressure surges or pulsations that may occur during compressor operation. These surges can be caused by variations in demand, sudden changes in airflow, or the cyclic nature of reciprocating compressors. The tank absorbs these pressure fluctuations, reducing stress on the compressor and other components, and providing a more stable and consistent supply of compressed air.
5. Energy Efficiency: Air compressor tanks contribute to energy efficiency by reducing the need for the compressor to run continuously. The compressor can fill the tank during periods of low demand and then shut off when the desired pressure is reached. This allows the compressor to operate in shorter cycles, reducing energy consumption and minimizing wear and tear on the compressor motor.
6. Emergency Air Supply: In the event of a power outage or compressor failure, the stored compressed air in the tank can serve as an emergency air supply. This can provide temporary air for critical operations, allowing time for maintenance or repairs to be carried out without disrupting the overall workflow.
Overall, air compressor tanks provide storage, pressure regulation, moisture separation, heat dissipation, pressure surge mitigation, energy efficiency, and emergency backup capabilities. They are vital components that enhance the performance, reliability, and longevity of air compressor systems in various industrial, commercial, and personal applications.
<img src="https://img.hzpt.com/img/air-compressor/air-compressor-L1.webp" alt="China Professional Hot Sale 160kw Energy Saving and Efficient Screw Air Compressor 12v air compressor”><img src="https://img.hzpt.com/img/air-compressor/air-compressor-L2.webp" alt="China Professional Hot Sale 160kw Energy Saving and Efficient Screw Air Compressor 12v air compressor”> editor by lmc 2024-10-21
PM VSD screw air compressor, is a type of screw air compressor that employs permanent magnet synchronous motor (PMSM) and frequency conversion speed control technology. The main advantages of this screw air compressors are: Energy saving and high efficiency: Compared with traditional asynchronous motors, permanent magnet inverter motors have higher energy utilization efficiency, and can maintain high power utilization and output power stability under both full load and partial load conditions.
Stable operation: the frequency converter can control a smoother start of the compressor, reduce the impact on the supporting power grid and the mechanical wear and tear of the machine itself, to extend the service life of the equipment.
Low noise: inverter operation can effectively reduce the noise level of the compressor at low load.
Intelligent: Equipped with an intelligent control system, the permanent magnet inverter motor can accurately control the compressor’s working status, distribute the load and achieve more efficient energy use.
Lower maintenance costs: when start-up, frequency conversion air compressor reduces the impact on the power grid and mechanical parts of the equipment, the service life is greatly increased of the compressor’s parts (the motor contactor, motor bearings, host bearings). Energy efficient controller makes the air compressor be in the loading state when at most working time, the relevant solenoid valves and pneumatic components have greatly reduced the number of actions, the failure rate of electrical and mechanical parts is greatly reduced.
Model List
Technical Parameters Of PM VSD Screw Air Compressor -JXPMS Series
This series adopt direct drive mode and variable frequency startup, the standard power supply is 380V/50Hz, and 110V~480V voltage and 60Hz is Optional
Model
Pressure (MPa)
Pressure (psi)
FAD (m3/min)
FAD (CFM)
Power (kW/hp)
Dimension (mm)
Noise (dB)
Weight (Kg)
Pipe Diameter
JX-10APMS
0.8
116
1.1
38.8
7.5/ 10
800*600*860
≤63±2
112
G1/2
1
145
0.9
31.8
1.3
188
0.7
24.7
JX-15APMS
0.8
116
1.7
60.0
11/ 15
1000*750*1070
≤65±2
195
G3/4
1
145
1.6
56.5
1.3
188
1
35.3
JX-20APMS
0.8
116
2.3
81.2
15/ 20
1000*750*1070
≤65±2
200
G3/4
1
145
2.1
74.2
1.3
188
1.7
60.0
JX-30APMS
0.8
116
3.4
120.1
22/ 30
1100*850*1110
≤72±2
315
G1
1
145
3.2
113.0
1.3
188
2.5
88.3
JX-40APMS
0.8
116
4.7
166.0
30/ 40
1100*850*1110
≤75±2
320
G1
1
145
4
141.2
1.3
188
3.1
109.5
JX-50APMS
0.8
116
6.4
226.0
37/ 50
1200*1000*1350
≤77±2
450
G1 1/2
1
145
5.2
183.6
1.3
188
4.7
166.0
JX-60APMS
0.8
116
7.3
257.8
45/ 60
1200*1000*1350
≤78±2
460
G1 1/2
1
145
6.6
233.0
1.3
188
5.5
194.2
JX-75APMS
0.8
116
9.4
331.9
55/ 75
1500*1230*1550
≤80±2
810
G2 1/2
1
145
7.2
254.2
1.3
188
6.2
218.9
JX-100APMS
0.8
116
12.3
434.3
75/ 100
1500*1230*1550
≤80±2
820
G2 1/2
1
145
10.8
381.3
1.3
188
9.1
321.3
JX-125APMS
0.8
116
15.2
536.7
90/ 125
2100*1400*1650
≤82±2
1650
G2 1/2
1
145
12.3
434.3
1.3
188
11.4
402.5
JX-150APMS
0.8
116
19.9
702.7
110/ 150
2250*1510*1850
≤82±2
2300
DN65
1
145
16.3
575.6
1.3
188
14.5
512.0
JX-180APMS
0.8
116
23
812.1
132/180
2250*1510*1850
≤82±2
2500
DN65
1
145
19.7
695.6
1.3
188
16
565.0
JX-220APMS
0.8
116
28.5
1006.3
160/220
3250*2100*2200
≤84±2
4000
DN100
1
145
22.8
805.1
1.3
188
21.5
759.2
JX-250APMS
0.8
116
30
1059.3
185/250
3250*2100*2200
≤84±2
4200
DN100
1
145
27
953.4
1.3
188
23
812.1
JX-270APMS
0.8
116
32.5
1147.6
200/270
3550*2300*2300
≤86±2
5300
DN125
1
145
29.2
1031.1
1.3
188
25.5
900.4
JX-300APMS
0.8
116
38
1341.8
220/300
3550*2300*2300
≤86±2
5800
DN125
1
145
33
1165.2
1.3
188
28.8
1016.9
JX-350APMS
0.8
116
44
1553.6
250/350
3760*2260*2200
≤86±2
6300
DN125
1
145
41
1447.7
1.3
188
35.5
1253.5
Presentation of all aspects
In our product showcase, the air compressor stands as a testament to our commitment to precision work for better quality. Every component, from the robust motor to the intricate valves, is crafted with meticulous attention to detail in our specialized workshops.
Our factory utilizes advanced machinery to craft high-quality air compressors. Laser cutting and bending machines shape and form the components, while welding machines build a sturdy structure. Spray booths, pipe cutters, and benders refine the units, and test equipment ensures they meet our strict standards, all supported by efficient forklift handling. This sophisticated setup guarantees precision, durability, and reliability in our products.
Our air compressor production begins with precision cutting and shaping of sheet metal, ensuring a CHINAMFG foundation. Components are assembled with meticulous care, from welding to the installation of noise-reducing mufflers, and coated for protection. Rigorous testing and careful packaging guarantee quality and safe delivery, reflecting our commitment to CHINAMFG in every compressor we craft.
Our factory integrates advanced machinery to craft top-quality air compressors. Laser cutting and bending machines create precise metal components, while welding builds a durable structure. Test equipment ensures performance and safety, spray booths protect and enhance aesthetics, and efficient forklift handling streamlines production, delivering reliable products to our customers.
Customer testimonials overwhelmingly reflect high satisfaction with our air compressor products and service. Clients are consistently impressed by the durability and performance of our air compressors, noting their superior quality and suitability for various industrial needs. Ease of installation, impressive power output, and the smooth operation of our machines are frequently highlighted as key attributes.
Air compressors play a key role in many scenarios. In laboratory gas supply, they ensure precise and stable air pressure; in automotive spraying and metal stamping, they provide efficient power to improve production efficiency. In wood processing and rock drilling, air compressors drive tools to realize precise operation; in plastic production lines, stable airflow helps molding to ensure product quality. These application scenarios fully demonstrate the indispensability of air compressors in modern industrial production.
At exhibitions and customer visits, we carefully demonstrate the outstanding performance and innovative technology of our air compressors, allowing visitors to experience the advantages of their use in a wide range of industrial applications. From laboratory gas supply to automotive spraying, from metal stamping to wood processing to plastics production, the power and flexibility of air compressors were demonstrated in all aspects. Through on-site demonstrations and interactive exchanges, we not only enhanced our customers’ understanding of the product performance, but also collected valuable feedback.
/* May 10, 2571 16:49:51 */!function(){function d(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
Can air compressors be used for gas compression and storage?
Yes, air compressors can be used for gas compression and storage. While air compressors are commonly used to compress and store air, they can also be utilized for compressing and storing other gases, depending on the specific application requirements. Here’s how air compressors can be used for gas compression and storage:
Gas Compression:
Air compressors can compress various gases by utilizing the same principles applied to compressing air. The compressor takes in the gas at a certain pressure, and through the compression process, it increases the pressure and reduces the volume of the gas. This compressed gas can then be used for different purposes, such as in industrial processes, gas pipelines, or storage systems.
Gas Storage:
Air compressors can also be used for gas storage by compressing the gas into storage vessels or tanks. The compressed gas is stored at high pressure within these vessels until it is needed for use. Gas storage is commonly employed in industries where a continuous and reliable supply of gas is required, such as in natural gas storage facilities or for storing compressed natural gas (CNG) used as a fuel for vehicles.
Gas Types:
While air compressors are primarily designed for compressing air, they can be adapted to handle various gases, including but not limited to:
Nitrogen
Oxygen
Hydrogen
Carbon dioxide
Natural gas
Refrigerant gases
It’s important to note that when using air compressors for gas compression and storage, certain considerations must be taken into account. These include compatibility of the compressor materials with the specific gas being compressed, ensuring proper sealing to prevent gas leaks, and adhering to safety regulations and guidelines for handling and storing compressed gases.
By leveraging the capabilities of air compressors, it is possible to compress and store gases efficiently, providing a reliable supply for various industrial, commercial, and residential applications.
What is the role of air compressors in manufacturing and industrial processes?
Air compressors play a crucial role in various manufacturing and industrial processes, providing a reliable source of compressed air that powers a wide range of equipment and tools. Here are some key roles of air compressors in manufacturing and industrial settings:
1. Pneumatic Tools and Equipment:
Air compressors power a wide range of pneumatic tools and equipment used in manufacturing processes. These tools include impact wrenches, air drills, sanders, grinders, nail guns, and spray guns. Compressed air provides the necessary force and energy for these tools, enabling efficient and precise operations.
2. Automation and Control Systems:
Compressed air is used in automation and control systems within manufacturing facilities. Pneumatic actuators and valves use compressed air to control the movement of machinery and components. These systems are widely used in assembly lines, packaging operations, and material handling processes.
3. Air Blowing and Cleaning:
Compressed air is employed for blowing and cleaning applications in manufacturing and industrial processes. Air blowguns and air nozzles are used to remove debris, dust, and contaminants from surfaces, machinery, and products. Compressed air is also used for drying, cooling, and purging operations.
4. Air Separation and Gas Generation:
Air compressors are used in air separation plants to generate industrial gases such as nitrogen, oxygen, and argon. These gases are essential for various industrial processes, including metal fabrication, chemical production, and food packaging.
5. HVAC Systems:
Compressed air is utilized in heating, ventilation, and air conditioning (HVAC) systems. It powers pneumatic actuators for damper control, pneumatic controls for pressure regulation, and pneumatic valves for flow control in HVAC applications.
6. Air Compression for Storage and Transport:
Compressed air is used for storage and transport purposes in manufacturing and industrial settings. It is often used to pressurize storage tanks or containers that hold gases or liquids. Compressed air also facilitates the transfer of materials through pipelines and pneumatic conveying systems.
7. Process Instrumentation:
Compressed air is utilized in process instrumentation and control systems. It powers pneumatic instruments such as pressure gauges, flow meters, and control valves. These instruments play a critical role in monitoring and regulating various parameters in industrial processes.
8. Material Handling and Pneumatic Conveying:
In manufacturing and industrial facilities, compressed air is used for material handling and pneumatic conveying systems. It enables the movement of bulk materials such as powders, granules, and pellets through pipelines, facilitating efficient and controlled material transfer.
Overall, air compressors are vital components in manufacturing and industrial processes, providing a versatile and efficient source of power for a wide range of applications. The specific role of air compressors may vary depending on the industry, process requirements, and operational needs.
What is the difference between a piston and rotary screw compressor?
Piston compressors and rotary screw compressors are two common types of air compressors with distinct differences in their design and operation. Here’s a detailed explanation of the differences between these two compressor types:
1. Operating Principle:
Piston Compressors: Piston compressors, also known as reciprocating compressors, use one or more pistons driven by a crankshaft to compress air. The piston moves up and down within a cylinder, creating a vacuum during the intake stroke and compressing the air during the compression stroke.
Rotary Screw Compressors: Rotary screw compressors utilize two intermeshing screws (rotors) to compress air. As the male and female screws rotate, the air is trapped between them and gradually compressed as it moves along the screw threads.
2. Compression Method:
Piston Compressors: Piston compressors achieve compression through a positive displacement process. The air is drawn into the cylinder and compressed as the piston moves back and forth. The compression is intermittent, occurring in discrete cycles.
Rotary Screw Compressors: Rotary screw compressors also employ a positive displacement method. The compression is continuous as the rotating screws create a continuous flow of air and compress it gradually as it moves along the screw threads.
3. Efficiency:
Piston Compressors: Piston compressors are known for their high efficiency at lower flow rates and higher pressures. They are well-suited for applications that require intermittent or variable air demand.
Rotary Screw Compressors: Rotary screw compressors are highly efficient for continuous operation and are designed to handle higher flow rates. They are often used in applications with a constant or steady air demand.
4. Noise Level:
Piston Compressors: Piston compressors tend to generate more noise during operation due to the reciprocating motion of the pistons and valves.
Rotary Screw Compressors: Rotary screw compressors are generally quieter in operation compared to piston compressors. The smooth rotation of the screws contributes to reduced noise levels.
5. Maintenance:
Piston Compressors: Piston compressors typically require more frequent maintenance due to the higher number of moving parts, such as pistons, valves, and rings.
Rotary Screw Compressors: Rotary screw compressors have fewer moving parts, resulting in lower maintenance requirements. They often have longer service intervals and can operate continuously for extended periods without significant maintenance.
6. Size and Portability:
Piston Compressors: Piston compressors are available in both smaller portable models and larger stationary units. Portable piston compressors are commonly used in construction, automotive, and DIY applications.
Rotary Screw Compressors: Rotary screw compressors are typically larger and more suitable for stationary installations in industrial and commercial settings. They are less commonly used in portable applications.
These are some of the key differences between piston compressors and rotary screw compressors. The choice between the two depends on factors such as required flow rate, pressure, duty cycle, efficiency, noise level, maintenance needs, and specific application requirements.
<img src="https://img.hzpt.com/img/air-compressor/air-compressor-L1.webp" alt="China Best Sales Great Lubricant Oil Pmvsd Inverter Rotary Screw Air Compressor air compressor price”><img src="https://img.hzpt.com/img/air-compressor/air-compressor-L2.webp" alt="China Best Sales Great Lubricant Oil Pmvsd Inverter Rotary Screw Air Compressor air compressor price”> editor by lmc 2024-10-08
CHINAMFG Introducing the 8 Series The 8 Series compressor range is the result of over a decade of continuous development. For the first time, its possible to transport behind a normal passenger car, with no special driving license, a compressor that can produce up to 5.3 m3/min of air, with a full size fuel tank, aftercooler and integrated generator all incorporated into a compact and lightweight package.
Best in class efficiency Efficiency can mean many things, such as reduced service time, fuel consumption or increased utilization. The 8 Series ticks all the boxes when it comes to delivering outstanding performance in all of these categories.
Product Parameters
model
XAHS 38KD
XAS 58KD
XATS 68KD
XAS 78KD
XAS 88KD
XAS 98KD
XAS 98KDG
Working pressure
bar (g)
12
7
7 / 10.3
7
7
7
7
Volumetric Flow
m³/min
2.3
3
3.5
4.5
5
5.3
5.3
Oil volume
L
8
8
8
8
8
8
8
venting valve
Quantity Size
3*3/4″
3*3/4″
3*3/4″
3*3/4″
3*3/4″
3*3/4″
3*3/4″
ultimate temperature
ºC
50
50
50
50
50
50
50
Minimum starting temperature
ºC
-10/-20
-10/-20
-10/-20
-10/-20
-10/-20
-10/-20
-10/-20
static
dB(A)
101
101
101
101
101
101
101
Engine
model
V 1505
V 1505
V 1505 T
V 1505 T
V 1505 T
V 1505 T
V 1505 T
branding
Kubota
Kubota
Kubota
Kubota
Kubota
Kubota
Kubota
Number of cylinders
4
4
4
4
4
4
4
Power
kW
26.5
26.5
26.5
33
33
33
33
Nominal speed
rpm
3000
3000
3000
3000
3000
3000
3000
Unload speed
rpm
1800
1800
1850
1850
1850
1850
1850
Capacity
Engine oil
L
5.5
5.5
5.5
5.5
5.5
5.5
5.5
Compressor oil
L
8
8
8
8
8
8
8
Fuel tank capacity
L
60
60
60
60
60
60
60
Atlas Copco X-AIR Series of large mobile air compressors With Atlas Copco mature and advanced control system, it monitors the running condition of the whole machine in an all-round way, intelligently adjusts the running state of the equipment, reduces the loss and improves the working efficiency. At the same time, it takes into account the self-protection of the equipment and easy operation and other ergonomic designs. Standard or optional Atlas Copco’s unique CHINAMFG unique Drilling Expert system is fitted as standard or as an option to intelligently control the pressure and flow rate, and its Dynamic Air Volume Adjustment function can increase the extra air volume by 10% and improve the feed rate by 30%.
Based on the actual needs of customers, adjust the gas circuit regulation. Standard or optional electronic thermostatic valve, through the electric signal control air circuit system, completely solve the problem of low-temperature icing of equipment.
Model
X-AIR 960-23
X-AIR 1100-25
X-AIR 1280-30
X-AIR 1300-30
X-AIR 1300-35
X-AIR 1500-20
Working pressure
bar
18/23
18/25
15/25/30
15-30
15-35
15-20
Volumetric Flow
m³/min
28.0/26.0
30.8/27.8
36.5/34.3/32.1
38.8-35.4
38.8-32.7
43.4-41.5
compression class
2
2
2
2
2
2
Oil volume
L
78
78
80
87
87
87
venting valve
inch
1*G2, 1*G3/4
1*G2, 1*G3/4
1*G2, 1*G3/4
1*G2
1*G2
1*G2
Diesel fuel tank volume
L
400
400
680
755
755
755
Engine
branding
Cummin
Cummin
Cummin
Cummin
Cummin
Cummin
model
L9CS4 400C
L9CS4 430C
M14CSIV37C
M14CSIV41C
M14CSIV41C
M14CSIV41C
Number of cylinders
6
6
6
6
6
6
Power
kW
294
316
368
412
412
412
Full load speed
rpm
2040/1880
1800/1640
1900/1760/1660
1850-1700
1850-1550
1820-1720
Unload speed
rpm
1300
1300
1300
1300
1300
1300
Oil volume
L
27
27
43
45
45
45
Cooling system volume
L
52
52
57
74
74
74
Overall dimensions
Enclosure Type Dimensions
mm
3670*1870*2170
3670*1870*2170
4000*2140*2465
4265*2220*2500
4265*2220*2500
4265*2220*2500
Box weight
kg
4285
4350
5750
6600
6600
6550
Trailer size
mm
4500*2090*2710
4500*2090*2710
4633*2140*2751
4870*2220*2770
4870*2220*2770
4870*2220*2770
Trailer weight
kg
4685
4750
6250
7000
7000
6950
Atlas Copco X-AIR Series of Medium Portable Diesel Air Compressors Equipped with a new screw rotor developed in-house by Atlas Copco, it is more efficient, more reliable and lasts longer;
CHINAMFG mature and advanced control system monitors the operating conditions of the whole machine in an all-round way, intelligently regulates the operating status of the equipment, reduces loss and improves work efficiency. At the same time, it takes into account the self-protection of the equipment and easy operation and other ergonomic designs.
Model
X-AIR 400-7
X-AIR 350-10
X-AIR 330-13
X-AIR 600-17
X-AIR 670-18
X-AIR 688-20
X-AIR 777-22
X-AIR 900-12
Working pressure(bar)
7
10
13
5-17
10-18
20
13-22
5-12
Volumetric Flow
m³/min
12.0
10.0
9.0
17.5-15
18.7-16.4
19.6
21.6-19.4
25.8-23.4
compression class
1
1
1
1
2
2
2
1
Oil volume
L
26
26
26
43
43
62
62
70
venting valve
inch
1*G3/4, 1*G1 1/2
1*G2,1*G3/4
1*G2,1*G3/4
1*G2,1*G3/4
1*G2,1*G3/4
1*G2,1*G3/4
Diesel fuel tank volume
L
120
120
120
175
190
295
295
310
Engine
branding
CHINAMFG
CHINAMFG
CHINAMFG
CHINAMFG
CHINAMFG
CHINAMFG
CHINAMFG
CHINAMFG
model
YCF36125
YCF36125
YCF36125
B5.9 CS4
B5.9 CS4
B6.7 CS4
B6.7 CS4
B6.7 CS4
Number of cylinders
4
4
4
6
6
6
6
6
Power
kW
92
92
92
154
154
194
214
214
Full load speed
rpm
2300
2300
2300
1900~2160
1900~2160
1900
1950~2150
2000~2200
Unload speed
rpm
1400
1400
1400
1300
1300
1300
1300
1300
Oil volume
L
12
12
12
16.5
16.5
25
25
25
Overall dimensions
Enclosure Type Dimensions
mm
2300*1300*1620
2960*1400*2110
3090*1400*2110
3250*1520*2190
Box weight
kg
1470
2215
2535
3100
3100
2900
Trailer size
mm
3650*1790*1905
4655*1940*2385
4680*1940*2400
4850*2050*2500
Trailer weight
kg
1500
2380
2700
3300
3300
3100
/* May 10, 2571 16:49:51 */!function(){function d(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
Can air compressors be used for painting and sandblasting?
Yes, air compressors can be used for both painting and sandblasting applications. Here’s a closer look at how air compressors are utilized for painting and sandblasting:
Painting:
Air compressors are commonly used in painting processes, especially in automotive, industrial, and construction applications. Here’s how they are involved:
Spray Guns: Air compressors power spray guns used for applying paint coatings. The compressed air atomizes the paint, creating a fine mist that can be evenly sprayed onto surfaces. The pressure and volume of the compressed air impact the spray pattern, coverage, and overall finish quality.
Paint Mixers and Agitators: Compressed air is often used to power mixers and agitators that ensure proper blending of paint components. These devices use the compressed air to stir or circulate the paint, preventing settling and maintaining a consistent mixture.
Airbrushing: Air compressors are essential for airbrushing techniques, which require precise control over airflow and pressure. Airbrushes are commonly used in artistic applications, such as illustrations, murals, and fine detailing work.
Sandblasting:
Air compressors play a crucial role in sandblasting operations, which involve propelling abrasive materials at high velocity to clean, etch, or prepare surfaces. Here’s how air compressors are used in sandblasting:
Blasting Cabinets: Air compressors power blasting cabinets or booths, which are enclosed spaces where the sandblasting process takes place. The compressed air propels the abrasive media, such as sand or grit, through a nozzle or gun, creating a forceful stream that impacts the surface being treated.
Abrasive Blasting Pots: Air compressors supply air to abrasive blasting pots or tanks that store and pressurize the abrasive media. The compressed air from the compressor enters the pot, pressurizing it and allowing for a controlled release of the abrasive material during the sandblasting process.
Air Dryers and Filters: In sandblasting applications, it is crucial to have clean, dry air to prevent moisture and contaminants from affecting the abrasive blasting process and the quality of the surface being treated. Air compressors may be equipped with air dryers and filters to remove moisture, oil, and impurities from the compressed air.
When using air compressors for painting or sandblasting, it is important to consider factors such as the compressor’s pressure and volume output, the specific requirements of the application, and the type of tools or equipment being used. Consult the manufacturer’s guidelines and recommendations to ensure the air compressor is suitable for the intended painting or sandblasting tasks.
Proper safety measures, such as wearing protective gear and following established protocols, should always be followed when working with air compressors for painting and sandblasting applications.
Can air compressors be used for medical and dental applications?
Yes, air compressors can be used for various medical and dental applications. Compressed air is a reliable and versatile utility in healthcare settings, providing power for numerous devices and procedures. Here are some common applications of air compressors in medical and dental fields:
1. Dental Tools:
Air compressors power a wide range of dental tools and equipment, such as dental handpieces, air syringes, air scalers, and air abrasion devices. These tools rely on compressed air to generate the necessary force and airflow for effective dental procedures.
2. Medical Devices:
Compressed air is used in various medical devices and equipment. For example, ventilators and anesthesia machines utilize compressed air to deliver oxygen and other gases to patients. Nebulizers, used for respiratory treatments, also rely on compressed air to convert liquid medications into a fine mist for inhalation.
3. Laboratory Applications:
Air compressors are used in medical and dental laboratories for various purposes. They power laboratory instruments, such as air-driven centrifuges and sample preparation equipment. Compressed air is also used for pneumatic controls and automation systems in lab equipment.
4. Surgical Tools:
In surgical settings, compressed air is employed to power specialized surgical tools. High-speed air-driven surgical drills, saws, and bone-cutting instruments are commonly used in orthopedic and maxillofacial procedures. Compressed air ensures precise control and efficiency during surgical interventions.
5. Sterilization and Autoclaves:
Compressed air is essential for operating sterilization equipment and autoclaves. Autoclaves use steam generated by compressed air to sterilize medical instruments, equipment, and supplies. The pressurized steam provides effective disinfection and ensures compliance with rigorous hygiene standards.
6. Dental Air Compressors:
Specialized dental air compressors are designed specifically for dental applications. These compressors have features such as moisture separators, filters, and noise reduction mechanisms to meet the specific requirements of dental practices.
7. Air Quality Standards:
In medical and dental applications, maintaining air quality is crucial. Compressed air used in healthcare settings must meet specific purity standards. This often requires the use of air treatment systems, such as filters, dryers, and condensate management, to ensure the removal of contaminants and moisture.
8. Compliance and Regulations:
Medical and dental facilities must comply with applicable regulations and guidelines regarding the use of compressed air. These regulations may include requirements for air quality, maintenance and testing procedures, and documentation of system performance.
It is important to note that medical and dental applications have specific requirements and standards. Therefore, it is essential to choose air compressors and associated equipment that meet the necessary specifications and comply with industry regulations.
Are there air compressors specifically designed for high-pressure applications?
Yes, there are air compressors specifically designed for high-pressure applications. These compressors are engineered to generate and deliver compressed air at significantly higher pressures than standard air compressors. Here are some key points about high-pressure air compressors:
1. Pressure Range: High-pressure air compressors are capable of producing compressed air at pressures typically ranging from 1000 to 5000 psi (pounds per square inch) or even higher. This is considerably higher than the typical range of 100 to 175 psi for standard air compressors.
2. Construction: High-pressure aircompressors feature robust construction and specialized components to withstand the higher pressures involved. They are designed with reinforced cylinders, pistons, valves, and seals that can handle the increased stress and prevent leaks or failures under high-pressure conditions.
3. Power: Generating high-pressure compressed air requires more power than standard compressors. High-pressure air compressors often have larger motors or engines to provide the necessary power to achieve the desired pressure levels.
4. Applications: High-pressure air compressors are utilized in various industries and applications where compressed air at elevated pressures is required. Some common applications include:
Industrial manufacturing processes that involve high-pressure air for operations such as air tools, pneumatic machinery, and equipment.
Gas and oil exploration and production, where high-pressure air is used for well drilling, well stimulation, and enhanced oil recovery techniques.
Scuba diving and underwater operations, where high-pressure air is used for breathing apparatus and underwater tools.
Aerospace and aviation industries, where high-pressure air is used for aircraft systems, testing, and pressurization.
Fire services and firefighting, where high-pressure air compressors are used to fill breathing air tanks for firefighters.
5. Safety Considerations: Working with high-pressure air requires adherence to strict safety protocols. Proper training, equipment, and maintenance are crucial to ensure the safe operation of high-pressure air compressors. It is important to follow manufacturer guidelines and industry standards for high-pressure applications.
When selecting a high-pressure air compressor, consider factors such as the desired pressure range, required flow rate, power source availability, and the specific application requirements. Consult with experts or manufacturers specializing in high-pressure compressed air systems to identify the most suitable compressor for your needs.
High-pressure air compressors offer the capability to meet the demands of specialized applications that require compressed air at elevated pressures. Their robust design and ability to deliver high-pressure air make them essential tools in various industries and sectors.
<img src="https://img.hzpt.com/img/air-compressor/air-compressor-L1.webp" alt="China Hot selling Portable Compressor 7 Bar Screw Mobile Air Compressor CHINAMFG Xas 78 air compressor for sale”><img src="https://img.hzpt.com/img/air-compressor/air-compressor-L2.webp" alt="China Hot selling Portable Compressor 7 Bar Screw Mobile Air Compressor CHINAMFG Xas 78 air compressor for sale”> editor by lmc 2024-10-08
1. ZEGA air compressors is relatively affordable and suitable for mid to low end users. 2. Excellent performance in energy conservation, with extremely high stability and reliability. 3. Maintenance is relatively simple, and the maintenance guarantee system is complete, with high quality after-sales service.
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ZEGA screw air compressors have the advantages of high efficiency, stability, and durability, and are widely used in factories, car repair shops, construction sites, and other fields
Product Parameters
Model
Rated FAD
Rated Pressure
Engine
Air End
Weight
Dimensions
S60T
18 m3/min
18 bar
Yuchai /162kW
Two Stage Compre -ssion
3050KG
3220x1670x1950mm
S85T
24 m3/min
22 bar
Yuchai / 228 kW
3450KG
3560×1830×2100 mm
S95T
29 m3/min
24 bar
Yuchai /295kW
4300KG
3950×2000×2550 mm
S100T
31 m3/min
25 bar
Xichai / 309 kW
4550KG
3950×2000×2550 mm
S125D
36 m3/min
30 bar
Cummins /410kW
5500KG
4220×2000×2300 mm
FAQ
1. Are you a trading company or a manufacturer? We are a professional manufacturer. Our factory mainly produces water well drilling rigs, core drilling rigs, down-the-hole drilling rigs, pile drivers, etc. The products have been exported to hundreds of countries around the world and enjoy a high reputation all over the world.
2.How to inspect the goods? 1) Support customers to come to the factory for on-site inspection. 2) Support customers to designate third-party companies to inspect goods. 3) Support video inspection.
3.How long is your delivery cycle? 1) In the case of stock, we can deliver the machine within 7 days. 2) Under standard production, we can deliver the machine within 15-20 days. 3) In the case of customization, we can deliver the machine within 25-30 days.
4. What’s your terms of payment? T/T 30% as deposit, and 70% before delivery. We’ll show you the photos of the products and packages before you pay the balance. /* May 10, 2571 16:49:51 */!function(){function d(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
Are there special considerations for air compressor installations in remote areas?
Yes, there are several special considerations to take into account when installing air compressors in remote areas. These areas often lack access to infrastructure and services readily available in urban or well-developed regions. Here are some key considerations:
1. Power Source:
Remote areas may have limited or unreliable access to electricity. It is crucial to assess the availability and reliability of the power source for operating the air compressor. In some cases, alternative power sources such as diesel generators or solar panels may need to be considered to ensure a consistent and uninterrupted power supply.
2. Environmental Conditions:
Remote areas can present harsh environmental conditions that can impact the performance and durability of air compressors. Extreme temperatures, high humidity, dust, and corrosive environments may require the selection of air compressors specifically designed to withstand these conditions. Adequate protection, insulation, and ventilation must be considered to prevent damage and ensure optimal operation.
3. Accessibility and Transport:
Transporting air compressors to remote areas may pose logistical challenges. The size, weight, and portability of the equipment should be evaluated to ensure it can be transported efficiently to the installation site. Additionally, the availability of suitable transportation infrastructure, such as roads or air transportation, needs to be considered to facilitate the delivery and installation process.
4. Maintenance and Service:
In remote areas, access to maintenance and service providers may be limited. It is important to consider the availability of trained technicians and spare parts for the specific air compressor model. Adequate planning for routine maintenance, repairs, and troubleshooting should be in place to minimize downtime and ensure the longevity of the equipment.
5. Fuel and Lubricants:
For air compressors that require fuel or lubricants, ensuring a consistent and reliable supply can be challenging in remote areas. It is necessary to assess the availability and accessibility of fuel or lubricant sources and plan for their storage and replenishment. In some cases, alternative or renewable fuel options may need to be considered.
6. Noise and Environmental Impact:
Remote areas are often characterized by their natural beauty and tranquility. Minimizing noise levels and environmental impact should be a consideration when installing air compressors. Selecting models with low noise emissions and implementing appropriate noise reduction measures can help mitigate disturbances to the surrounding environment and wildlife.
7. Communication and Remote Monitoring:
Given the remote location, establishing reliable communication channels and remote monitoring capabilities can be essential for effective operation and maintenance. Remote monitoring systems can provide real-time data on the performance and status of the air compressor, enabling proactive maintenance and troubleshooting.
By addressing these special considerations, air compressor installations in remote areas can be optimized for reliable operation, efficiency, and longevity.
Are there differences between single-stage and two-stage air compressors?
Yes, there are differences between single-stage and two-stage air compressors. Here’s an in-depth explanation of their distinctions:
Compression Stages:
The primary difference between single-stage and two-stage air compressors lies in the number of compression stages they have. A single-stage compressor has only one compression stage, while a two-stage compressor has two sequential compression stages.
Compression Process:
In a single-stage compressor, the entire compression process occurs in a single cylinder. The air is drawn into the cylinder, compressed in a single stroke, and then discharged. On the other hand, a two-stage compressor utilizes two cylinders or chambers. In the first stage, air is compressed to an intermediate pressure in the first cylinder. Then, the partially compressed air is sent to the second cylinder where it undergoes further compression to reach the desired final pressure.
Pressure Output:
The number of compression stages directly affects the pressure output of the air compressor. Single-stage compressors typically provide lower maximum pressure levels compared to two-stage compressors. Single-stage compressors are suitable for applications that require moderate to low air pressure, while two-stage compressors are capable of delivering higher pressures, making them suitable for demanding applications that require greater air pressure.
Efficiency:
Two-stage compressors generally offer higher efficiency compared to single-stage compressors. The two-stage compression process allows for better heat dissipation between stages, reducing the chances of overheating and improving overall efficiency. Additionally, the two-stage design allows the compressor to achieve higher compression ratios while minimizing the work done by each stage, resulting in improved energy efficiency.
Intercooling:
Intercooling is a feature specific to two-stage compressors. Intercoolers are heat exchangers placed between the first and second compression stages. They cool down the partially compressed air before it enters the second stage, reducing the temperature and improving compression efficiency. The intercooling process helps to minimize heat buildup and reduces the potential for moisture condensation within the compressor system.
Applications:
The choice between a single-stage and two-stage compressor depends on the intended application. Single-stage compressors are commonly used for light-duty applications such as powering pneumatic tools, small-scale workshops, and DIY projects. Two-stage compressors are more suitable for heavy-duty applications that require higher pressures, such as industrial manufacturing, automotive service, and large-scale construction.
It is important to consider the specific requirements of the application, including required pressure levels, duty cycle, and anticipated air demand, when selecting between a single-stage and two-stage air compressor.
In summary, the main differences between single-stage and two-stage air compressors lie in the number of compression stages, pressure output, efficiency, intercooling capability, and application suitability.
What is the purpose of an air compressor?
An air compressor serves the purpose of converting power, typically from an electric motor or an engine, into potential energy stored in compressed air. It achieves this by compressing and pressurizing air, which can then be used for various applications. Here’s a detailed explanation of the purpose of an air compressor:
1. Powering Pneumatic Tools: One of the primary uses of an air compressor is to power pneumatic tools. Compressed air can be used to operate a wide range of tools, such as impact wrenches, nail guns, paint sprayers, sanders, and drills. The compressed air provides the necessary force and energy to drive these tools, making them efficient and versatile.
2. Supplying Clean and Dry Air: Air compressors are often used to supply clean and dry compressed air for various industrial processes. Many manufacturing and production operations require a reliable source of compressed air that is free from moisture, oil, and other contaminants. Air compressors equipped with appropriate filters and dryers can deliver high-quality compressed air for applications such as instrumentation, control systems, and pneumatic machinery.
3. Inflating Tires and Sports Equipment: Air compressors are commonly used for inflating tires, whether it’s for vehicles, bicycles, or sports equipment. They provide a convenient and efficient method for quickly filling tires with the required pressure. Air compressors are also used for inflating sports balls, inflatable toys, and other similar items.
4. Operating HVAC Systems: Air compressors play a crucial role in the operation of heating, ventilation, and air conditioning (HVAC) systems. They provide compressed air for controlling and actuating dampers, valves, and actuators in HVAC systems, enabling precise regulation of air flow and temperature.
5. Assisting in Industrial Processes: Compressed air is utilized in various industrial processes. It can be used for air blow-off applications, cleaning and drying parts, powering air-operated machinery, and controlling pneumatic systems. Air compressors provide a reliable and efficient source of compressed air that can be tailored to meet the specific requirements of different industrial applications.
6. Supporting Scuba Diving and Breathing Systems: In scuba diving and other breathing systems, air compressors are responsible for filling diving tanks and supplying breathable air to divers. These compressors are designed to meet strict safety standards and deliver compressed air that is free from contaminants.
Overall, the purpose of an air compressor is to provide a versatile source of compressed air for powering tools, supplying clean air for various applications, inflating tires and sports equipment, supporting industrial processes, and facilitating breathing systems in specific contexts.
<img src="https://img.hzpt.com/img/air-compressor/air-compressor-L1.webp" alt="China factory CHINAMFG S60t Diesel Air Compressor 162kw 18bar 18m3/Min 630cfm High Efficiency Portable Screw Air Compressor for Water Well Drilling Rig air compressor price”><img src="https://img.hzpt.com/img/air-compressor/air-compressor-L2.webp" alt="China factory CHINAMFG S60t Diesel Air Compressor 162kw 18bar 18m3/Min 630cfm High Efficiency Portable Screw Air Compressor for Water Well Drilling Rig air compressor price”> editor by lmc 2024-09-10
Experience unparalleled efficiency and formidable power with the Permanent Magnet Variable Frequency Screw Type Air Compressor, proudly offered by Sanzhi (ZheJiang ) Compressor Co., Ltd. Designed to meet a wide range of industrial demands, this exceptional system provides a diverse array of power options. Choose from an impressive selection: 7.5kw, 11kw, 15kw, 22kw, 30kw, 37kw, 45kw, 55kw, 75kw, 90kw, 110kw, 132kw, 160kw, 185kw, 200kw, and 250kw, ensuring you find the perfect fit for your energy-saving requirements. Crafted to deliver outstanding performance, this state-of-the-art compressor is your ideal solution for boosting productivity and efficiency across a multitude of industrial environments.
Detailed Photos
Product Parameters
Model
Power
Pressure
Free air delivery* of unit at working pressure
Cooling System
Working Temperature
Voltage
Frequency
Noise Level
Air outlet discharge size
Weight
Dimensions
KW
Mpa
m³/min
ºC
V
Hz
dB(A)
Inch
Kg
L*W*H(mm)
SZ08VF
7.5
0.8
1.15
Air Cooling
<Ambient temperature+15ºC
380
50
65
G3/4
320
900*700*920
1.0
1.00
SZ11VF
11
0.8
1.00-1.60
Air Cooling
<Ambient temperature+15ºC
380
50
65
G3/4
330
900*700*920
1.0
0.90-1.50
1.3
0.82-1.20
SZ15VF
15
0.8
2.30
Air Cooling
<Ambient temperature+15ºC
380
50
65
G1
450
1040*800*990
1.0
2.20
1.3
1.70
SZ22VF
22
0.8
1.00-3.60
Air Cooling
<Ambient temperature+15ºC
380
50
65
G1
550
1040*800*990
1.0
0.90-3.00
1.3
0.82-2.80
SZ37VF
37
0.8
6.60
Air Cooling
<Ambient temperature+15ºC
380
50
68
G1½
750
1430*1000*1300
1.0
6.00
1.3
4.80
SZ45VF
45
0.8
2.10-8.00
Air Cooling
<Ambient temperature+15ºC
380
50
68
G1½
1050
1430*1000*1300
1.0
1.90-6.50
1.3
1.80-5.60
SZ55VF
55
0.8
10.00
Air Cooling
<Ambient temperature+15ºC
380
50
72
G2
1450
1800*1200*1500
1.0
8.80
1.3
7.80
SZ75VF
75
0.8
3.30-13.00
Air Cooling
<Ambient temperature+15ºC
380
50
72
G2
1750
1800*1200*1500
1.0
3.10-11.20
1.3
2.70-10.5
SZ90VF
90
0.8
16.00
Air Cooling
<Ambient temperature+15ºC
380
50
72
G2
2000
2000*1200*1500
1.0
11.20
1.3
10.50
SZ110VF
110
0.8
5.20-20.50
Air Cooling
<Ambient temperature+15ºC
380
50
75
DN80
2550
2500*1500*1700
1.0
4.90-19.00
1.3
4.40-16.50
SZ132VF
132
0.8
24.00
Air Cooling
<Ambient temperature+15ºC
380
50
75
DN80
2950
2500*1500*1700
1.0
22.00
1.3
19.00
SZ160VF
160
0.8
7.30-29.00
Air Cooling
<Ambient temperature+15ºC
380
50
75
DN80
3150
2650*1650*1800
1.0
6.50-26.20
1.3
5.30-24.50
SZ185VF
185
0.8
32.00
Air Cooling
<Ambient temperature+15ºC
380
50
75
DN80
3500
2650*1650*1800
1.0
29.00
1.3
26.00
SZ200VF
200
0.8
36.00
Air Cooling
<Ambient temperature+15ºC
380
50
75
DN80
3860
2650*1650*1800
1.0
33.00
1.3
29.00
SZ250VF
250
0.8
40.00
Air Cooling
<Ambient temperature+15ºC
380
50
75
DN80
3860
2650*1650*1800
1.0
36.00
1.3
32.00
Due to product updates, the above parameters are subject to deviation in kind.
Product Structure
Working Principle
Unveil the ingenuity of our permanent magnet frequency conversion air compressor system. This cutting-edge system is outfitted with sophisticated pressure sensors, astutely monitoring real-time pressure and air consumption within its environment. Utilizing precise electronic and frequency converter controls, it adeptly adjusts motor speed while unwaveringly sustaining motor torque. This ensures seamless synchronization of system pressure with the required compressed air output. In instances where air consumption wanes and compressor output surpasses demand, the intelligent inverter air compressor astutely lowers its speed, thus conserving energy by minimizing compressed air output. Conversely, as demand escalates, the system accelerates the motor speed, amplifying compressed air supply, thereby guaranteeing consistent stability in system pressure.
Experience the prowess of state-of-the-art vector control technology with our advanced unit, delivering exceptional efficiency across a diverse range of speeds while concurrently limiting motor temperature rise. This assures optimal torque, enabling smooth operation of the air compressor. The motor’s current is a blend of torque and other variables, ingeniously optimized through vector control technology. Notably, vector control methods expertly tackle voltage discrepancies at the motor’s end, allowing for maximum torque output without increasing current levels, thus ensuring CHINAMFG performance and dependability.
Advantages of Permanent Magnet Variable Frequency Screw Air Compressor
High Efficiency and Energy Saving Our system, reinforced by its frequency conversion regulation, significantly curtails actual power consumption, ensuring that every unit of energy is harnessed for optimal air compression efficiency.
Cost Reduction Empowered by revolutionary permanent magnet frequency conversion technology, our system dramatically cuts down energy expenses by a remarkable 35% and reduces compressor lifecycle costs by an average of 22%. Typically, the initial investment in the compressor is swiftly recouped within a mere 1 to 2 years.
Steady Pressure Employing the advanced PID (proportional, differential, integral) methodology, our exclusive compressor is meticulously engineered to maintain exquisite precision in system pressure stability.
Extended Lifespan Through the implementation of a frequency conversion start mechanism, our system alleviates stress on the power grid and mechanical components, thereby markedly extending the system’s operational lifespan.
Top Quality Our compressors epitomize top-tier quality, featuring premium imported bearings and the latest rotor profile advancements. The large rotor design, coupled with significant displacement, low speed, and minimal noise, collectively enhance efficiency and propel production quality to unprecedented heights.
Packaging & Shipping
Our Advantages
1. Exceptional Price Advantage Offering unparalleled direct ex-factory prices, Sanzhi (ZheJiang ) Compressor Co., Ltd. empowers our clients to sustain a competitive advantage, providing access to highly affordable and efficient industrial solutions.
2. Direct, Seamless Dealings Our entire product range is delivered straight from the factory, ensuring that you receive the most economically viable solutions, completely eliminating any middleman for maximum value.
3. Versatile OEM & ODM Services With our robust production and management prowess, our factory stands ready to offer expansive OEM/ODM services, crafted meticulously to align perfectly with your unique requirements.
4. Personalized Customization Service We are delighted to accommodate non-standard and overseas orders, providing tailored customization for voltage, power, and pressure, among others. Connect with us to discuss your specific needs and desires.
5. Welcoming Small Orders Embark on your experience with us through a small trial order and witness the superior quality of our offerings firsthand.
6. Swift and Efficient Delivery We pride ourselves on delivering high-quality products with rapid and efficient shipping, ensuring your utmost satisfaction with every order you place with Sanzhi.
7. Comprehensive Authorization For our distributors, we provide complete authorization certificates, empowering you to promote our esteemed SANZHI brand products with absolute confidence.
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Company Profile
Sanzhi (ZheJiang ) Compressor Co., Ltd. stands proudly at the forefront of the industry as a renowned manufacturer, specializing in the creation of innovative screw air compressors and screw vacuum pumps. With over 10 years of dedicated experience, we have built a diverse and sophisticated product lineup. Our offerings include normal pressure and low-pressure screw air compressors, permanent magnet frequency conversion screw air compressors, revolutionary two-stage compression screw air compressors, and specialized screw air compressors tailored for laser cutting. In addition, we provide single-tank and double-tank mobile screw air compressors, both electric and diesel versions, as well as advanced screw vacuum pumps, and more to meet a variety of industrial demands.
Harnessing the power of state-of-the-art, multi-air compressor assembly lines that are both lean and supremely modernized, we achieve exceptional production efficiency. Our dedicated team of over 50 skilled professionals brings CHINAMFG and precision, continuously enhancing our management systems, including ERP, to significantly reduce lead times. This ensures the swift delivery of products that epitomize outstanding quality.
Our factory consistently upholds the highest standards, having successfully achieved ISO9001 quality management system certification. We rigorously apply stringent quality management protocols to ensure that every machine undergoes thorough material inspections, precise production inspections, and meticulous pre-delivery inspections, thereby guaranteeing unmatched quality and reliability.
In the realm of customer service, our expert pre-sales team provides invaluable guidance to assist customers in selecting the air equipment that perfectly aligns with their unique facility needs. We offer extensive customization options, including tailor-made OEM products to meet specific dealer requirements. Post-sales, our responsive sales and service team remains dedicated to offering prompt support and solutions, ensuring customer satisfaction.
At Sanzhi (ZheJiang ) Compressor Co., Ltd., we are wholeheartedly committed to delivering superior, stable products while fostering enduring customer relationships. With our promise of efficient delivery, top-tier machines, and highly competitive pricing, we are your dependable partner for all your compressed air solutions.
Our factory is ideally located in the vibrant HangZhou City, ZheJiang Province, China. For our clients’ convenience, we offer complimentary pick-up services from HangZhou International Airport, which is a mere 30 kilometers away, approximately a one-hour journey to our facility. We warmly invite you to visit our company and experience our hospitality firsthand!
Successful Cases
Frequently Asked Questions
Q1. Are you a trading company or manufacturer? A: Proudly, we are a distinguished manufacturer renowned for our expertise in screw air compressors. With over a decade of unwavering dedication, we deliver exceptional quality, setting benchmark standards in the industry.
Q2. How do you control quality? A: 1. We conduct comprehensive inspections on all raw materials, ensuring they meet the pinnacle of industry standards for superior quality. 2. Our installation protocols are executed with utmost precision, maintaining meticulous accuracy. 3. Each machine undergoes at least 5 hours of rigorous testing before leaving our facility, guaranteeing CHINAMFG performance and reliability.
Q3. What information must I provide to get the suitable machine? 1. Define the air delivery capacity you require (Units: CFM or m³/Min). 2. Outline the working pressure specifications (Units: PSI, Bar, or Mpa). 3. Provide the voltage and frequency relevant to your country (V/Hz). 4. Indicate any additional accessories needed, such as air tanks, filters, or air dryers. Share these specifics with us, and we’ll craft a tailored solution just for you!
Q4. What is the general unit conversion? 1 Bar = 0.1 Mpa = 14.5 PSI 1 m³/min = 35.32 cfm 1 KW = 1.34 HP
Q5. What is the available voltage air compressor? A: At Sanzhi, we offer a spectrum of voltage options: 380v/50hz/3p, 400v/50hz/3p, 415v/50hz/3p, 220v/60hz/3p, and 440v/60hz/3p. Customizations are available to perfectly match your specifications.
Q6. How long is the delivery time? A: For standard voltage configurations, delivery is swift within 15 working days post order confirmation. For customized units, kindly reach out to our sales team for a detailed timeline.
Q7. What’s the payment term? A: Our flexible payment terms include a 30% T/T advance, 40% T/T before shipment, and the final 30% T/T CHINAMFG the B/L copy. Payments are accepted in both USD and RMB.
Q8. How about your warranty? A: Our comprehensive warranty covers 1 year for the entire machine and an extended two-year warranty for the screw air compressor, exclusive of consumable spare parts.
Q9. What about the maintenance? A: Initial maintenance is advised after 500 operational hours. Subsequent maintenance should occur every 2000-3000 hours, adjusted to the specific operating environment.
Q10. Can machines be run in high-temperature environment? A: Certainly, our machines are meticulously engineered for efficient operation in high-temperature conditions, capable of functioning in a range from -20° to 45°C (-4ºF-113ºF).
Q11. Do you offer OEM service? A: Indeed, we eagerly embrace both OEM and ODM orders. Our expert design team is poised to fulfill your unique requirements with precision.
Q12. How long could your air compressor be used? A: On average, our air compressors boast an outstanding lifespan that surpasses an impressive 10 years, showcasing their durability and reliability.
Q13. Will you provide some spare parts for the machines? A: Absolutely, we are unwaveringly committed to providing a comprehensive range of spare parts for all our machines, ensuring that you will never encounter any unexpected downtime.
Q14. What can you expect from our after-sales service? A: Our after-sales service is nothing short of exceptional, offering not only comprehensive online guidance for installation and commissioning but also the option to have our highly skilled engineers travel to your location. They provide hands-on training and installation assistance, ensuring a seamless and satisfying experience.
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What are the differences between stationary and portable air compressors?
Stationary and portable air compressors are two common types of air compressors with distinct features and applications. Here are the key differences between them:
1. Mobility:
The primary difference between stationary and portable air compressors is their mobility. Stationary air compressors are designed to be permanently installed in a fixed location, such as a workshop or a factory. They are typically larger, heavier, and not easily movable. On the other hand, portable air compressors are smaller, lighter, and equipped with handles or wheels for easy transportation. They can be moved from one location to another, making them suitable for jobsites, construction sites, and other mobile applications.
2. Power Source:
Another difference lies in the power source used by stationary and portable air compressors. Stationary compressors are usually powered by electricity, as they are designed for continuous operation in a fixed location with access to power outlets. They are connected to the electrical grid or have dedicated wiring. In contrast, portable compressors are available in various power options, including electric, gasoline, and diesel engines. This versatility allows them to operate in remote areas or sites without readily available electricity.
3. Tank Capacity:
Tank capacity is also a distinguishing factor between stationary and portable air compressors. Stationary compressors often have larger storage tanks to store compressed air for extended periods. The larger tanks enable them to deliver a continuous and steady supply of compressed air for longer durations without the need for frequent cycling. Portable compressors, due to their compact size and portability, generally have smaller tank capacities, which may be sufficient for intermittent or smaller-scale applications.
4. Performance and Output:
The performance and output capabilities of stationary and portable air compressors can vary. Stationary compressors are typically designed for high-volume applications that require a consistent and continuous supply of compressed air. They often have higher horsepower ratings, larger motor sizes, and higher air delivery capacities. Portable compressors, while generally offering lower horsepower and air delivery compared to their stationary counterparts, are still capable of delivering sufficient air for a range of applications, including pneumatic tools, inflation tasks, and light-duty air-powered equipment.
5. Noise Level:
Noise level is an important consideration when comparing stationary and portable air compressors. Stationary compressors, being larger and built for industrial or commercial settings, are often equipped with noise-reducing features such as sound insulation and vibration dampening. They are designed to operate at lower noise levels, which is crucial for maintaining a comfortable working environment. Portable compressors, while efforts are made to reduce noise, may produce higher noise levels due to their compact size and portability.
6. Price and Cost:
Stationary and portable air compressors also differ in terms of price and cost. Stationary compressors are generally more expensive due to their larger size, higher power output, and industrial-grade construction. They often require professional installation and may involve additional costs such as electrical wiring and system setup. Portable compressors, being smaller and more versatile, tend to have a lower upfront cost. They are suitable for individual users, contractors, and small businesses with budget constraints or flexible air supply needs.
When selecting between stationary and portable air compressors, it is essential to consider the specific requirements of the intended application, such as mobility, power source availability, air demands, and noise considerations. Understanding these differences will help in choosing the appropriate type of air compressor for the intended use.
How do you troubleshoot common air compressor problems?
Troubleshooting common air compressor problems can help identify and resolve issues that may affect the performance and functionality of the compressor. Here are some steps to troubleshoot common air compressor problems:
1. No Power:
Check the power source and ensure the compressor is properly plugged in.
Inspect the circuit breaker or fuse box to ensure it hasn’t tripped or blown.
Verify that the compressor’s power switch or control panel is turned on.
2. Low Air Pressure:
Check the air pressure gauge on the compressor. If the pressure is below the desired level, the compressor might not be building up enough pressure.
Inspect for air leaks in the system. Leaks can cause a drop in pressure. Listen for hissing sounds or use a soapy water solution to identify the location of leaks.
Ensure the compressor’s intake filter is clean and not clogged, as this can restrict airflow and reduce pressure.
3. Excessive Noise or Vibration:
Inspect the compressor’s mounting and foundation to ensure it is secure and stable. Loose mounts can cause excessive noise and vibration.
Check for loose or damaged components, such as belts, pulleys, or motor mounts. Tighten or replace as necessary.
Verify that the compressor’s cooling system, such as the fan or fins, is clean and free from obstructions. Overheating can lead to increased noise and vibration.
4. Air Leaks:
Inspect all connections, valves, fittings, and hoses for leaks. Tighten or replace any loose or damaged components.
Apply a soapy water solution to suspected areas and look for bubbles. Bubbles indicate air leaks.
Consider using thread sealant or Teflon tape on threaded connections to ensure a proper seal.
5. Excessive Moisture in Compressed Air:
Check the compressor’s drain valve and ensure it is functioning properly. Open the valve to release any accumulated moisture.
Inspect and clean the compressor’s moisture separator or air dryer, if equipped.
Consider installing additional filtration or drying equipment to remove moisture from the compressed air system.
6. Motor Overheating:
Ensure the compressor’s cooling system is clean and unobstructed.
Check the motor’s air intake vents and clean any dust or debris that may be blocking airflow.
Verify that the compressor is not being operated in an excessively hot environment.
Check the motor’s lubrication levels and ensure they are within the manufacturer’s recommended range.
Consider using a thermal overload protector to prevent the motor from overheating.
If troubleshooting these common problems does not resolve the issue, it may be necessary to consult the manufacturer’s manual or seek assistance from a qualified technician. Regular maintenance, such as cleaning, lubrication, and inspection, can also help prevent common problems and ensure the optimal performance of the air compressor.
Can air compressors be used for automotive applications?
Yes, air compressors can be used for various automotive applications and are commonly found in automotive repair shops, garages, and even in some vehicles. Here are some automotive applications where air compressors are frequently utilized:
1. Tire Inflation: Air compressors are commonly used to inflate tires in automotive applications. They provide a convenient and efficient way to inflate tires to the recommended pressure, ensuring optimal tire performance, fuel efficiency, and safety.
2. Air Tools: Air compressors power a wide range of pneumatic tools used in automotive repair and maintenance. These tools include impact wrenches, ratchet wrenches, air hammers, pneumatic drills, and sanders. Air-powered tools are favored for their high torque and power-to-weight ratio, making them suitable for heavy-duty automotive tasks.
3. Spray Painting: Air compressors are commonly used in automotive painting applications. They power airbrushes and spray guns that are used to apply paint, primer, and clear coats. Air compressors provide the necessary air pressure to atomize the paint and deliver a smooth and even finish.
4. Brake System Maintenance: Air compressors play a crucial role in maintaining and diagnosing automotive brake systems. They are used to pressurize the brake lines, allowing for proper bleeding of the system and detection of leaks or faults.
5. Suspension Systems: Some automotive suspension systems, such as air suspensions, rely on air compressors to maintain the desired air pressure in the suspension components. The compressor inflates or deflates the suspension as needed to provide a comfortable ride and optimal handling.
6. Cleaning and Dusting: Air compressors are used for cleaning automotive parts, blowing away dust and debris, and drying surfaces. They provide a high-pressure stream of air that effectively cleans hard-to-reach areas.
7. Air Conditioning Systems: Air compressors are a key component in automotive air conditioning systems. They compress and circulate refrigerant, allowing the system to cool and dehumidify the air inside the vehicle.
When using air compressors for automotive applications, it’s important to consider the specific requirements of the task at hand. Ensure that the air compressor has the necessary pressure and capacity to meet the demands of the application. Additionally, use appropriate air hoses, fittings, and tools that are compatible with the compressor’s output.
Overall, air compressors are versatile and valuable tools in the automotive industry, providing efficient power sources for a wide range of applications, from tire inflation to powering pneumatic tools and supporting various automotive systems.
<img src="https://img.hzpt.com/img/air-compressor/air-compressor-L1.webp" alt="China Standard China Manufacturer Sanzhi Factory High-Efficiency VFD Screw Air Compressor for Sustainable Industrial Solutions with Best Sales”><img src="https://img.hzpt.com/img/air-compressor/air-compressor-L2.webp" alt="China Standard China Manufacturer Sanzhi Factory High-Efficiency VFD Screw Air Compressor for Sustainable Industrial Solutions with Best Sales”> editor by lmc 2024-09-09