China Standard 7.5kw-22kw 16bar Air Compressor Compressor air compressor CHINAMFG freight

Product Description

7.5kw-22kw 16bar high pressure compressor for fiber laser cutting machine air compressor 
 

Product Description

High Pressure Screw Air Compressor for Fiber Laser Cutting Application

1. All-in-1 design, user-friendly, it can be used when power is ready.
2.The original imported airend is used to ensure high ekciency and stability, and smoother cutting.
3. Multiple protection devices, multiple shock and noise reduction configurations, low noise.
4. High-efficiency refrigerant dryer and 5-level high-ekciency special precision Filter, high Filtration accuracy, pressure dew point as low as 2~5°C, gas oil content as low as 0.001PPM, particulate matter filtration accuracy up to 0.01um, ensuring pure compression air.
5. Constant temperature control. The start and stop of the cooling fan can be set according to the season for the better control on oil temperature to avoid emulsification.
6. The 500L large air storage tank has buuered air and stable air supply. The precipitation of compressed air in the air storage tank is more conducive to water removal and sewage discharge.
7. Centralized drainage after post-treatment is helpful to keep the customer’s site clean.

Our advantages

Germany Rotorcomp Air end
1.Original imported rotorcomp air end to ensure high efficiency and stability, smoother cutting and smoother cut surface.
2.Level 1 energy efficiency standards.

High efficiency motor
1. IE3, IIP23/P55 high protection level.
2. Suitable for environments with more dust and smoke.
3. Dust and moisture in the air are not easy to enter the motor,maintaining long-term trouble-free operation.

Manuli Italy Super Pipe
1. Anti-aging, Long service life.
2. High Polymer Material, High Intensity.
3. Multi-working-condition 

High efficiency inlet filter
Original Donaldson, with a filtration accuracy of 2um. Ensure that the air sucked by the air end is pure and free of impurities

Mann Filters Set
1.Air Filter, Purified Air from Very Beginning.
2. Oil Filter, Clean Oil Circulation.
3. Oil Separator, Purify Compressed Air.
4. 150% Filtration by Serial Filter Paper Design

Microcomputer PLC control
Display air compressor operating status, fault alarm,parameter settings, temperature and pressure, total operating time and loading operating time, loading/unloading/full load display, emergency shutdown, operation mode, etc. And can record at least 30 historical alarm information, exhaust pressure, temperature and other historical information, automatically load and unload, realize unmanned operation.

Built-in refrigerated dryer, reasonable design
Environmentally friendly refrigerant, no pollution risk.
Efficient water removal and filtration.

Ultra-precision filter, multiple protection
1.Remove Moisture from Compressed Air.
2.Remove Dust, Particle Content ≤0.01μm.
3.Remove Oil, Oil Content ≤0.003ppm.
4.Outlet Lens Spray Test, No Fog, nor Impurities.

 

Technical Parameters

Model Air Delivery (m3/min) Rated exhaust pressure (Mpa) Power (kW) Noise (Db) Outlet diameter (In) Dimension (mm) Weight (Kg) Exhaust
pressure
dew point (ºC)
Exhaust dust
content (μm)
Exhaust oil content (ppm) Gas storage tank capacity (L)
DBZY-10A 0.55 1.58 7.5 65 G3/4 1418*700*1500 395 2~10 0.01 0.01 260
DBZY-15A 1.05 1.58 11 65 G3/4 1882*790*1731 560 2~10 0.01 0.01 500
DBZY-20A 1.51 1.58 15 65 G3/4 1882*790*1731 572 2~10 0.01 0.01 500
DMZY-15A 1.05 1.58 11 65 G3/4 1882*790*1731 560 2~10 0.01 0.01 500
DMZY-20A 1.52 1.58 15 65 G3/4 1882*790*1731 572 2~10 0.01 0.01 500
DMZY-30A 2.41 1.58 22 68 G3/4 1882*1081*1801 630 2~10 0.01 0.01 500
DCZY-30A 2.21 1.58 22 68 G3/4 1882*1081*1801 630 2~10 0.01 0.01 500

 Compressor model list

Description Model Dimension
(mm)
Weight
(kg)
Connection 
size
15kw fixed speed compressor+500L tank+dryer+ line filters DBZY20A
(15.8bar/15KW/1.51m³/500L)
1882*790*1731 572 G3/4″
22kw fixed speed compressor+500L tank+dryer+line filters DCZY30A
(15.8bar/22KW/2.41m³/500L)
2560*1081*1801 903 G3/4″
22kw fixed speed compressor+1100L tank+dryer
+line filters+Adsorption dryer
DCZY30AC
(15.8bar/22KW/2.41m³/1100L)
2560*1081*1801
The final size is 
according to the 
actual installation
1103 G3/4″
15kw piston compressor+600L tank+dryer+line filters DHH1230
(30bar/15KW/1.2m³/600L)
1650*1500*1970 1300 G3/4″
22kw piston compressor+600L tank+dryer+line filters DHH2530
(30bar/22KW/2.5m³/600L)
2200*1600*1970 1520 G3/4″

Model election and main technical parameters

Laser machine  power Low power section High power section
1000-6000W 6000-8000W 8000-20000W
Compressor
model
DBZY-20A DCZY-30A DCZY-30AC
Main tech parameters Pressure:15.8bar 1.58mpa
Capacity: 1.51 m3/min
Power: 15kw
Pressure: 15.8bar 1.58mpa
Capacity: 2.41m3/min
Power: 22kw
Pressure: 15.8bar 1.58mpa
Capacity: 2.41m3/min
Power: 22kw
Main
components
1. 20hp 15kw screw compressor
2. Refrigerated dryer
3. 500 liters gas tank
4. 1 pcs gas-water separator
5. 4 pcs high-precision filters
6. Automatic drainage valve
1. 30hp 22kw screw compressor
2. Refrigerated dryer
3. 500 liters storage tank
4. 1 pcs gas-water separator
5. 4 pcs high-precision filters
6. Automatic drainage valve
1. 30hp 22kw screw compressor
2. Refrigerated dryer
3. 500 liters storage tank
4. 1 pcs gas-water separator
5. 4 pcs high-precision filters
6. Adsorption dryer
7. Automatic drainage valve
8. 600 liters storage tank
Compressed
air quality
Particle content: <=0.01um
Oil content: <=0.003 ppm
Pressure dew point: 2-8 ºC
Particle content: <=0.01um
Oil content: <=0.003 ppm
Pressure dew point: 2-8 ºC
Particle content: <=0.01um
Oil content: <=0.003 ppm
Pressure dew point: -40~ -70 ºC

DuriAuxiliary gas for Fiber Laser Cutting, did you get the right one?

The schematic diagram of laser cutting is shown in the following.

During the process, auxiliary gas is necessary to blow off the slag/dross in the kerf and cool down the cutting surface, also it protects lens and nozzle of laser. Basically there are 3 kinds of gas: Oxygen, Nitrogen and Air, any of them affects directly to the cutting performance, speed, thickness etc. So we really need to think better before action.

1.Oxygen

Oxygen is commonly used to cut thick carbon steel because the chemical reaction between iron element and oxygen helps the metal absorb heat and promotes it melt, which can greatly improve the cutting efficiency.

However, oxygen will cause a marked oxide film on the cut surface and it will have a quenching effect around, increases the hardness which impact on subsequent processing. It also turns kerf to black or dark yellow.

Generally, Oxygen assists carbon steel plates cut, low-pressure punching, and low-pressure cutting. Oxygen is generally vaporized from liquid oxygen which provided by the local supplier, so the quality of the gas source is clean and no need special treatment.

2. Nitrogen

Nitrogen will form around the molten metal as protective atmosphere while it’s assisting the cut, prevent oxidation of the material, avoid the formation of oxide film. However, the cutting speed is not as fast as oxygen, and the nitrogen consumption of the nitrogen is large which means the cost will be higher.
The non-oxidized surface has the characteristics of direct welding, strong corrosion resistance and the kerf turns white.

Generally, nitrogen is used to cut stainless steel, galvanized sheet, aluminum, aluminum alloy, brass and other materials, by low-pressure perforation and high-pressure cutting. When cutting with nitrogen, the change of the gas flow has a great impact on the cutting performance, in this case, make sure the gas flow is sufficient and constant. Nitrogen is usually vaporized from liquid nitrogen provided by supplier, so the quality should be clean.

3. Air

Air, as it’s the most economic medium because it’s much easier to obtain than oxygen and nitrogen, nobody can charge you for air!

Every 1 knows the air contains about 20% oxygen and about 78% nitrogen, so it can make up for both shortage and cutting speed is slower than oxygen but faster than nitrogen. Since the oxygen is involved, the kerf turns a little bit yellow. It’s the most economic option for you as long as you are okay with the color change.

Generally compressed air can be used for cutting sheet-metal parts, aluminum sheet, nonmetal and galvanized sheet etc., air assist can certainly reduce the oxide film and absolutely save your cost, therefore, air assist is more and more equipped in fiber laser cut industry.

Compressed air can be obtained easily with an air compressor, but not any air compressor can be equipped for Fiber Laser Cutter as the Air itself is not clean, especially after compressing, there are plenty of water, oil and particles and any of them sprayed on the lens, the transmission of laser beam will be seriously affected and focus scattered, resulting bad cutting effect such as bottom burrs or rough kerf, even obsolescence.

Situation could be much worse if it is high-power fiber laser, even a tiny particle or a little spray will very possibly burn your entire lens cone.

In order to make the most economic (Air assist) way workable, ensure cutting quality and avoid any damage for your fiber laser, the compressed air must be pure and constant, 100% meet ISO 8573-1-2571 standard.

Dehaha 4-in-1 (Compressor + receiver tank+ dryer + filters) high pressure air compressor is special compressor for Fiber Laser Cutting industry, custom built to provide filtered, dried, continuous reliable supply of high pressure compressed air at 2~10ºCdew point to assist laser cutting. Produce your own assist air at a fraction of the cost of cylinder.

 

Certifications

 

 

Project case

 


 

Customer feedback

 

 

Packaging & Shipping

• Packing Details: Plywood crate pallet plus foam board and bubble film, Full closed wooden case. 1pcs/each package (for stationary screw air compressor)

• Shipping method: by sea, by LCL/FCL or as requested

• Delivery method: FOB, CFR, CIF and EXW etc.

• Delivery time: in 7-15 days after receiving deposit (customized machines not included)

Company Profile

Dehaha Compressor ZheJiang Co.,Ltd.was founded in 1996 with over 150 skilled employees and more than 25 R&D engineersteams ‘ .We focus on the research & develop,manufacture and energy-saving solutions of screw air compressor to create value for customers and society.In 2018 our total sales volume approached 15 million US dollars.By over 23 years enhanced experiences of designing, producing and marketing,today our valued customers are over 130 countries.

Germany Standard and 13 years exporting experience help us won more than 50 loyal overseas agents.

Dehaha’s primary businesses focus in following key areas:
Oil-injected rotary screw compressors
Portable screw air compressors
Oil free air compressors
High pressure air compressors
Air treatment equipment

At Dehaha,we earn our customers’ trust and satisfaction by manufacturing the superior quality compressed air products for all industries.All of our products are designed for reliable performance,easy maintenance,and maximum energy efficiency.We have sales representatives who can speak English,Spanish,French,and Russian which makes it easier for our clients from all over the world to interact and negotiate with us.

Dehaha continuously innovates product development and management to meet customers’ demand.The powerful enterprise culture and continuous innovation make CHINAMFG improved rapidly to reach the business principle”Energy Saving First, Mutual Value Shared”. CHINAMFG mission is to be a world-renowned high-end brand,with sustainable development,constantly improving its own value and sharing it with our customers and staff.Committed to offer our customers a silent and energy-saving manufactured products.

Our service

1.24/7 after sales service support in different languages.

2.Follow up the feedback of products in 2 months interval by email or call.
3.Guidance of installation and commissioning on site can be provided by factory-trained technicians or local Authorized Service Center.
4.Technical training for customers in DEHAHA air compressor factory or working site.
5.Plenty of original spare parts with proven quality are all available from our central stocks in ZheJiang and all distributors’depots. 
6.All kinds of technical documents in different languages.

After-sale Service

• Any questions or requests before, during or after sales, we would like to help you any time and will find you the best solution in 24 hours.
• Warranty: One year for the whole machine Genuine spare parts will be provided with the best price.
• An overboard engineer service is available.

 Overseas Engineer Service
• We are available to send our engineer for aboard service. Only need you to arrange accommodation, transportation, and translator. The extra cost for each will be discussed based on the local price level.

Special Customized Service

(1) Full OEM
• Quantity: at least 5 pcs
• In this plan, we will do all the changes (Color, nameplate, and logo) as your need, and will not charge extra fee.

(2) Half OEM
• Quantity: no limit
• Under this program, we can make the necessary alteration (nameplate and logo) but we will charge some extra fee for the nameplate, as the nameplate factory has the MOQ.

(3) Logo OEM
• Quantity: no limit
• Only the logo will be changed to yours, and no extra fee will be charged.
 

FAQ

 

Q1. Are you trading company or manufacture ?
A: We are professional manufacture of screw air compressor of ZheJiang , China, more than 24 years.
 

Q2. How long is the delivery time ?
A: For standard voltage ,15 working days. Non-standard ,please contact our sales.
 

Q3. What’s payment term ?
A: T/T, L/C, D/P, Western Union, Paypal, Credit Card, and etc. Also we could accept USD, RMB, Euro and other currency.
 

Q4. How about your after-sales service ?
A: 1.Provide customers with installation and commissioning online instructions.
     2. Well-trained engineers available to overseas service.
     3.CHINAMFG agents and after service avaiable.arrange our engineers to help you training and installation.
 

Q5. How about your warranty?
A: One year for the whole machine and 2 years for screw air end, except consumable spare parts.
 

Q6. Do you have any certificate ?
A: Yes, per different customer’s market need ,we can offer CE ,ISO etc certificate.
 

Q7. What about the maintenance ?
A: First maintenance need to be done after 500Hours, and then every 2000-3000 hours to do the normal maintenance, and consider the actual environment.
 

Q8. How do you control quality ?
A: 1.The raw materials are strictly inspected
     2. Some key parts are imported from overseas
     3.Each compressor must pass at least 5 hours of continuous testing before leaving the factory.
 

Q9. Do you offer OEM service ?
A: Yes.Both OEM & ODM service can be accepted.
 

Q10.How long could your air compressor be used?
A: Generally, more than 10 years.

After-sales Service: Online Support
Warranty: 24montrhs
Lubrication Style: Lubricated
Customization:
Available

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Currency: US$
Return&refunds: You can apply for a refund up to 30 days after receipt of the products.

air compressor

What is the impact of humidity on compressed air quality?

Humidity can have a significant impact on the quality of compressed air. Compressed air systems often draw in ambient air, which contains moisture in the form of water vapor. When this air is compressed, the moisture becomes concentrated, leading to potential issues in the compressed air. Here’s an overview of the impact of humidity on compressed air quality:

1. Corrosion:

High humidity in compressed air can contribute to corrosion within the compressed air system. The moisture in the air can react with metal surfaces, leading to rust and corrosion in pipes, tanks, valves, and other components. Corrosion not only weakens the structural integrity of the system but also introduces contaminants into the compressed air, compromising its quality and potentially damaging downstream equipment.

2. Contaminant Carryover:

Humidity in compressed air can cause carryover of contaminants. Water droplets formed due to condensation can carry particulates, oil, and other impurities present in the air. These contaminants can then be transported along with the compressed air, leading to fouling of filters, clogging of pipelines, and potential damage to pneumatic tools, machinery, and processes.

3. Decreased Efficiency of Pneumatic Systems:

Excessive moisture in compressed air can reduce the efficiency of pneumatic systems. Water droplets can obstruct or block the flow of air, leading to decreased performance of pneumatic tools and equipment. Moisture can also cause problems in control valves, actuators, and other pneumatic devices, affecting their responsiveness and accuracy.

4. Product Contamination:

In industries where compressed air comes into direct contact with products or processes, high humidity can result in product contamination. Moisture in compressed air can mix with sensitive products, leading to quality issues, spoilage, or even health hazards in industries such as food and beverage, pharmaceuticals, and electronics manufacturing.

5. Increased Maintenance Requirements:

Humidity in compressed air can increase the maintenance requirements of a compressed air system. Moisture can accumulate in filters, separators, and other air treatment components, necessitating frequent replacement or cleaning. Excessive moisture can also lead to the growth of bacteria, fungus, and mold within the system, requiring additional cleaning and maintenance efforts.

6. Adverse Effects on Instrumentation:

Humidity can adversely affect instrumentation and control systems that rely on compressed air. Moisture can disrupt the accuracy and reliability of pressure sensors, flow meters, and other pneumatic instruments, leading to incorrect measurements and control signals.

To mitigate the impact of humidity on compressed air quality, various air treatment equipment is employed, including air dryers, moisture separators, and filters. These devices help remove moisture from the compressed air, ensuring that the air supplied is dry and of high quality for the intended applications.

air compressor

What safety precautions should be taken when working with compressed air?

Working with compressed air requires adherence to certain safety precautions to prevent accidents and ensure the well-being of individuals involved. Here are some important safety measures to consider:

1. Personal Protective Equipment (PPE):

Wear appropriate PPE, including safety goggles or a face shield to protect eyes from flying debris or particles, hearing protection to reduce noise exposure, and gloves to safeguard hands from potential hazards.

2. Compressed Air Storage:

Avoid storing compressed air in containers that are not designed for this purpose, such as soda bottles or makeshift containers. Use approved and properly labeled air storage tanks or cylinders that can handle the pressure and are regularly inspected and maintained.

3. Pressure Regulation:

Ensure that the air pressure is regulated to a safe level suitable for the equipment and tools being used. High-pressure air streams can cause serious injuries, so it is important to follow the manufacturer’s recommendations and never exceed the maximum allowable pressure.

4. Air Hose Inspection:

Regularly inspect air hoses for signs of damage, such as cuts, abrasions, or leaks. Replace damaged hoses immediately to prevent potential accidents or loss of pressure.

5. Air Blowguns:

Exercise caution when using air blowguns. Never direct compressed air towards yourself or others, as it can cause eye injuries, hearing damage, or dislodge particles that may be harmful if inhaled. Always point blowguns away from people or any sensitive equipment or materials.

6. Air Tool Safety:

Follow proper operating procedures for pneumatic tools. Ensure that tools are in good working condition, and inspect them before each use. Use the appropriate accessories, such as safety guards or shields, to prevent accidental contact with moving parts.

7. Air Compressor Maintenance:

Maintain air compressors according to the manufacturer’s guidelines. Regularly check for leaks, clean or replace filters, and drain moisture from the system. Proper maintenance ensures the safe and efficient operation of the compressor.

8. Training and Education:

Provide adequate training and education to individuals working with compressed air. Ensure they understand the potential hazards, safe operating procedures, and emergency protocols. Encourage open communication regarding safety concerns and implement a culture of safety in the workplace.

9. Lockout/Tagout:

When performing maintenance or repairs on compressed air systems, follow lockout/tagout procedures to isolate the equipment from energy sources and prevent accidental startup. This ensures the safety of the individuals working on the system.

10. Proper Ventilation:

Ensure proper ventilation in enclosed areas where compressed air is used. Compressed air can displace oxygen, leading to a potential risk of asphyxiation. Adequate ventilation helps maintain a safe breathing environment.

By adhering to these safety precautions, individuals can minimize the risks associated with working with compressed air and create a safer work environment.

air compressor

Can air compressors be used for automotive applications?

Yes, air compressors can be used for various automotive applications and are commonly found in automotive repair shops, garages, and even in some vehicles. Here are some automotive applications where air compressors are frequently utilized:

1. Tire Inflation: Air compressors are commonly used to inflate tires in automotive applications. They provide a convenient and efficient way to inflate tires to the recommended pressure, ensuring optimal tire performance, fuel efficiency, and safety.

2. Air Tools: Air compressors power a wide range of pneumatic tools used in automotive repair and maintenance. These tools include impact wrenches, ratchet wrenches, air hammers, pneumatic drills, and sanders. Air-powered tools are favored for their high torque and power-to-weight ratio, making them suitable for heavy-duty automotive tasks.

3. Spray Painting: Air compressors are commonly used in automotive painting applications. They power airbrushes and spray guns that are used to apply paint, primer, and clear coats. Air compressors provide the necessary air pressure to atomize the paint and deliver a smooth and even finish.

4. Brake System Maintenance: Air compressors play a crucial role in maintaining and diagnosing automotive brake systems. They are used to pressurize the brake lines, allowing for proper bleeding of the system and detection of leaks or faults.

5. Suspension Systems: Some automotive suspension systems, such as air suspensions, rely on air compressors to maintain the desired air pressure in the suspension components. The compressor inflates or deflates the suspension as needed to provide a comfortable ride and optimal handling.

6. Cleaning and Dusting: Air compressors are used for cleaning automotive parts, blowing away dust and debris, and drying surfaces. They provide a high-pressure stream of air that effectively cleans hard-to-reach areas.

7. Air Conditioning Systems: Air compressors are a key component in automotive air conditioning systems. They compress and circulate refrigerant, allowing the system to cool and dehumidify the air inside the vehicle.

When using air compressors for automotive applications, it’s important to consider the specific requirements of the task at hand. Ensure that the air compressor has the necessary pressure and capacity to meet the demands of the application. Additionally, use appropriate air hoses, fittings, and tools that are compatible with the compressor’s output.

Overall, air compressors are versatile and valuable tools in the automotive industry, providing efficient power sources for a wide range of applications, from tire inflation to powering pneumatic tools and supporting various automotive systems.

China Standard 7.5kw-22kw 16bar Air Compressor Compressor   air compressor CHINAMFG freightChina Standard 7.5kw-22kw 16bar Air Compressor Compressor   air compressor CHINAMFG freight
editor by CX 2023-11-10